Description
INTRODUCTION
COPPER
TOP COUNTRIES WHERE COPPER INGOTS IS EXPORTED FROM INDIA
PROPERTIES OF COPPER INGOT
PHYSICAL PROPERTIES:
CHEMICAL PROPERTIES
ACTION OF AIR:
ACTION OF WATER:
ACTION OF ALKALIS:
ACTION OF ACIDS:
DISPLACEMENT REACTION:-
USES AND APPLICATION
USES OF COPPER:-
APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW DIAGRAM
PRODUCTION PROCESS
(1) RAW MATERIAL
(2) PRETREATMENT OF SCRAP
(A) STRIPPING
(B) BRIGUETTING
(C) SIZE REDUCTION
(D) CRUSHING
(E) RESIDUE CONCENTRATION
(F) RESIDUE PELLETIZING AND ROLL BRIQUETTING
(G) DRYING
(H) BURNING
(I) SWEATING
(3) MELTING PROCESS
OPERATING PRINCIPLE
TYPES OF INDUCTION FURNACE
BEST OPERATING PRACTICES FOR INDUCTION FURNACE
FURNACE LINING PREPARATION
PREPARATION OF RAW MATERIAL
SCRAP CHARGING
POWER INPUT
DE-SLAGGING AND SAMPLING
(4) SLAG TREATMENT
(5) REFINING PROCESS
(A) FIRE REFINING
(B) ELECTROLYTIC REFINING
(6) CASTING
(7) EMISSIONS AND CONTROLS
(A) SCRAP PRETREATMENT EMISSIONS
(B) SMELTING/REFINING EMISSIONS
SUMMARY FOR ENVIRONMENT MANAGEMENT
AIR ENVIRONMENT
WATER ENVIRONMENT
SOLID WASTE MANAGEMENT
NOISE ENVIRONMENT
ENVIRONMENTAL MONITORING PROGRAM
(8) QUALITY CONTROL
PLANT AND MACHINERY FOR ENVIRONMENT MANAGEMENT
CONTROL TECNIQUES FOR AIR POLLUTION
(1) GRAVITATIONAL SETLING CHAMBER
(2) CYCLONE SEPARATORS
(3) FABRIC FILTERS
(4) ELECTRO STATIC PRECIPITATORS
E. WET COLLECTORS OR SCRUBBERS
(5) WET SCRUBBERS
CONTROL OF WATER POLLUTION
MARKET POSITION
MARKET OPPORTUNITIES FOR COPPER
MAJOR END USE SECTORS
ESTIMATED SECTORWISE COPPER CONSUMPTION IN INDIA
GROWTH OF METAL INDUSTRY DEPENDS ON
COPPER ORE AVAILABILITY
ACHIVEMENTS OF FABRICATING INDUSTRIES
ADOPTION OF LATEST TECHNOLOGIES —
IMPROVED QUALITY ASSURANCE THROUGH
MARKET GROWTH OPPORTUNITIES
KEY DRIVERS FOR DEMAND GROWTH
EXISTING MARTKET – WITH HIGH GROWTH POTENTIAL
ELECTRICAL
ELECTRICITY CONSUMPTION PER CAPITA (KWH/YEAR)
ELECTRICAL
TRANSPORT
RELATIVELY NEW MARKET
FUTURE POSSIBILITIES
EXPORT STATUS
COPPER MARKET OUTLOOK:
KEY DEVELOPMENTS SINCE THE LAST ‘COPPER TO THE WORLCONFERENCE’
SHORTAGES STILL EXPECTED BUT SIZE OF DEFICITS REDUCED AND TRANSITION INTO DEFICIT DELAYED
CHINA’S ECONOMIC TRANSITION IS UNDERWAY BUT SOME GROWTH IS STILL EXPECTED
TOTAL CHINESE COPPER DEMAND BY END-USE (INCLUDING SCRAP), 2017 VS 2022, ‘000 TONNES
AS CHINESE GROWTH SLOWS, THE REST OF THE WORLD STARTS TO PICK-UP
GROWTH IN WORLD REFINED COPPER CONSUMPTION AND VOLUME GROWTH IN SELECTED 5-YEAR PERIODS
LONGER TERM, ELECTRIC VEHICLES WILL PROVIDE SIGNIFICANT BOOST TO COPPER DEMAND
GLOBAL DEMAND GROWTH HAS BEEN UPGRADED MAINLY ON EV STORY
WORLD REFINED COPPER CONSUMPTION FORECASTS MADE IN 2017 AND IN 2018, INDEX 2014=100
STRUCTURE OF PRESENTATION
GROWTH IN GLOBAL MINE OUTPUT IS TAPERING OFF
GLOBAL MINE PRODUCTION; ‘000T OF CONTAINED COPPER
RESERVE EXHAUSTION REMAINS AN ISSUE: MANY KEY MINES TOCEASE PRODUCTION IN COMING YEARS
PEAK ANNUAL COPPER PRODUCTION (‘000T) VS EXPECTED END OF LIFE (YEAR)
PIPELINE OF LARGE PROJECTS REMAINS THIN…
PROJECTS THAT HAVE RECENTLY STARTED-UP OR ARE DUE TO START-UP, LOM CAPACITY >100,000T/Y, ’000T
…BUT SEVERAL SMALLER PROJECTS, MANY WITH CHINESE BACKING, HAVE BEEN GIVEN THE GREEN LIGHT
COPPER MINE PROJECTS 2017-2022 WITH CAPACITY OF >=50,000T/Y AND <100,000; LOM COPPER PRODUCTION CAPACITY; ’000T
PLENTY MORE INVESTMENT NEEDED: ALMOST ALL UNCOMMITTED PROJECTS ARE REQUIRED BY 2035
FORECAST COMMITTED COPPER MINE PRODUCTION AND POTENTIAL FROM UNCOMMITTED PROJECTS*
MOST POTENTIAL PRODUCTION IS LOCATED IN SOUTH AMERICA, ESPECIALLY CHILE…
MINE PROJECTS BY REGION AND STATUS AND WITH START-UP DATES OF BETWEEN NOW AND 2035
ROBUST MARGINS SHOULD ASSIST NEW PROJECT DEVELOPMENT
PRODUCER MARGINS AT 90TH AND 50TH CENTILES OF NET OF BY-PRODUCT CASH COST
PRICES WILL MOVE HIGHER BUT RISK OF SUBSTITUTION EXISTS
CONCLUSIONS
PLANT LAYOUT
PRESENT MANUFACTURERS/SUPPLIERS OF COPPER INGOT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF COPPER SCRAP
SUPPLIERS OF NITRIC ACID
SUPPLIERS OF HYDROCLORIC ACID
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF SULFURIC ACID
SUPPLIERS OF (HCL) PICKLING ACIDS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF COPPER RECYCLING PLANT
SUPPLIERS OF INDUCTION FURNACE
SUPPLIERS OF INGOT CASTING MACHINE
SUPPLIERS OF METAL TESTING MACHINE
SUPPLIERS OF PRECISION MEASURING TOOLS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
