CORRUGATED BOARD AND BOXES – AUTOMATIC PLANT (CHINA MACHINE BASED)

Corrugated Boxes (Printed or Plain) unit have got tremendous demand in India and throughout the world. The boxes are being used in almost all industries including Electronics, Food, Electrical, Paint and many others. Though there are many units manufacturing these boxes, still there is a great demand of this product. All the plant and equipments are available in India and China and other part of the world. We have recently prepared a detailed techno economic feasibility report on this industry covering all the following contents, the report will help the entrepreneurs to start his own unit in India and abroad. Packaging products demand are growing in the world at a rapid pace.  The benefits of corrugated board and boxes (printed and Plain) to other packaging materials may be summed as follows:
1.        Light weight.
2         Minimum/Low cost.
3.        Easy setting up and letting.
4.        Small storage space required.
5.        Cushioning property
6.        Easy handling/Operative.
7.        Adaptability and accepted to interior packing.
8.        Beautiful and Attractive printing.
9.        Wide source of supply.
Corrugating boxes are made from corrugating fibre board which is a structure formed by glueing a liner board to one or both faces of a corrugated member.
The main/common types of corrugated fibre boards are:
Single Face Corrugated Fibre Boards:
Single face corrugated fibre board is made by gluing a flat sheet of liner board to a sheet of corrugated machine and formed into a series of arches. Single face board provide a considerable amount of cushioning for any product packed in it.  These corrugated boards are mainly used for packaging of interior packing.

Contents covering in the project report :

INTRODUCTION
THE COMMON TYPES OF CORRUGATED FIBRE BOARDS ARE:
SINGLE FACED CORRUGATED FIBRE BOARDS:
DOUBLE FACED CORRUGATED FIBRE BOARDS:
DOUBLE WALL CORRUGATED FIBRE BOARDS:
TRIPPLE WALL CORRUGATED FIBRE BOARDS:
CONSTRUCTION & PROPERTIES
TYPES OF BOARDS
B FLUTE SINGLE FACE BOARD
A FLUTE DOBLE FACE BOARD
A & A FLUTE DOUBLE WALL BOARD
A & B DOUBLE WALL BOARD
PRODUCT USES & APPLICATIONS
MARKET SURVEY
THE MAJOR USER INDUSTRIES OF THIS VERSATILE PACKING MATERIAL ARE:
WORLD CORRUGATED BOXES MARKET
CHINA, INDIA TO BE FASTEST GROWING NATIONAL MARKETS
RECYCLED BOARD TO LEAD CONTAINERBOARD DEMAND
DEMAND & SUPPLY, COMPETITION – CORRUGATED BOXES
CORRUGATION: FUTURE TRENDS
THE INDIAN PACKAGING INDUSTRY’S GROWTH CAN BE SPURRED
THROUGH TECHNOLOGY
RAW MATERIALS
KRAFT PAPER:-
CORRUGATING MEDIUM:-
LINER BOARDS:-
CARD BOARD:-
ADHESIVE:-
SODIUM SILICATE:-
STARCH:-
TESTING    33
RESEARCH AND DEVELOPMENT
1.   HONEY COMB BOARDS:
2.   CROSS-FLUTED BOARD:-
3.   HESSIAN LAMINATED BOARD:-
4.   MOLDED CORRUGATED PULP:-
PRESENT PRODUCTION AND GROWTH PROSPECTS
B.I.S. SPECIFICATION
TYPES OF CORRUGATIONS
PROCESS OF MANUFACTURE
BOX MAKING:-
REGULAR SLOTTED CARTON
2.   OVERLAP SLOTTED CARTON:-
3.   CENTRE SPECIAL SLOTTED CARTON.
4.   CENTRE SPECIAL OVERLAP SLOTTED CARTON
5.   FULL OVERLAP SLOTTED CARTON (FOL)
6.   CENTRE SPECIAL FULL OVERLAP SLOTTED CARTON (CSFOL)
7.   HALF SLOTTED CARTON WITH COVER (SPTHS)
8.   HALF SLOTTED CARTON WITH HALF SLOTTED PARTIAL COVER (PTHS)
9    FULL TELESCOPE HALF SLOTTED CARTON (FTHS)
10.  DESIGN STYLE CARTON WITH COVER (SCD)
11.  FULL TELESCOPE DESIGN STYLE CARTON (FTD)
12.  PARTIAL TELESCOPE DESIGN STYLE CARTON (FTD)
13.  DOUBLE COVER CARTON (DC)
14.  INTERLOCKING DOUBLE COVER CARTON:-
15.  BLISS CARTONS (NO. 2 & NO. 4 STYLE)
16.  DOUBLE THICKNESS SCORE LINE BOXES :-
17.  DOUBLE SLIDE CARTONS (DS)
18.  TRIBLE SLIDE CARTON (TS)
PROCESS FLOW DIAGRAM
MACHINES REQUIRED & THEIR DESCRIPTION
SINGLE FACE CORRUGATING MACHINE:-
BOARD CUTTING MACHINE:-
PASTING MACHINE
SHEET PRESS:
HEAVY DUTY ECCENTRIC SLOTTER:
CORRUGATING SHEET PRINTING MACHINE:-
4.   BAR ROTARY CUTTING & CREASING MACHINE
TECHNICAL DATA:-
PARTITION SLOTTER:
FLOW CHART OF MANUFACTURING PROCESS
CORRUGATING ADHESIVE
EXAMPLE 1
EXAMPLE 2
EXAMPLE 3
EXAMPLE 4
EXAMPLE 5
LOCATION
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
FOR CORRUGATED BOARD AND BOXES
M.S. ENTERPRISES
LAMINATING MACHINE
KRAFT PAPER
CARDBOARD
KRAFT LINER BOARD
LAMINATION ADHESIVE
PRINTING INKS & OTHER SUPPLIES
LIST OF THE MACHINES (CHINA MAKE)

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET