cPVC PIPES AND FITTINGS

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Today, more PVC Pipes are being used than any other pipe product.

Characteristics

PVC is a thermosetting plastic. In other words, it can only be softened and molded into form once. If it is softened and remolded a second time it will lose some of it’s favorable characteristics. Recently, ‘Fuseable PVC’ has come to market to compete with the fuseable properties of HDPE Pipe.

PVC is very corrosion resistant. It is not a conductor and will not have an electrochemical reaction with acids and bases that it comes in contact with. For this reason, PVC is sometimes used to coat other materials for protection.

PVC also has a high chemical resistance. While it will react with some chemicals, there are a large number of chemicals it will not react with, making it an excellent product for industrial applications.

PVC is not without it’s faults. Studies have shown that UV radiation from sunlight not only discolors the pipe, but also reduces it’s impact strength.

PVC Sizes

The deeper you delve into pipe sizing and nomenclature, the more confused you get. This is because as new materials have been developed over the years they tried to keep the outside diameter (OD) the same and adjust the inside diameter (ID) to meet the characteristics of the new material.

Most PVC Pipe uses the Nominal Pipe Size (NPS) system. The characteristics for NPS pipe under 14″ in diameter have no logical explanation…data must be looked up on a chart.14″ and larger NPS pipe has an outside diameter equal to the pipe size.

INTRODUCTION
BUREAU OF INDIAN STANDARDS SPECIFICATIONS PLASTIC
PIPES & FITTINGS
USES
APPLICATIONS OF CPVC PIPES
SPECIFICATION OF SELECTED PVC AND CPVC PIPE FITTINGS
PROPERTIES AND CHARACTERISTICS OF CPVC
MARKET SURVEY
PRESENT CONSUMPTION PATTERN OF P.V.C. RIGID PIPES
DETAILED EXPORT DATA OF CPVC PIPE
MANUFACTURERS/SUPPLIERS OF CPVC PIPES
ADVANTAGES OF PVC AND CPVC PIPE
PROPERTIES OF PVC & CPVC PIPES AND FITTINGS
FORMULATION FOR CPVC PIPES
MANUFACTURING PROCESS OF CPVC PIPES
PROCESS FLOW DIAGRAM FOR CPVC PIPES
PIPE FITTINGS
PROCESS FLOW SHEET FOR THE MANUFACTURE OF CPVC PIPE FITTING
CONICAL TWIN SCREW EXTRUDER FOR CPVC PIPE
COMPLETE PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF RAW MATERIALS
TECHNICAL DETAIL OF MODEL NO.SSET 52-25V FOR (CPVC DRY BLEND MATERIAL) PIPE PLANT.            PLANT LAYOUT

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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Additional information

Plant Capacity

3.00 MT/day

Land and Building

(1 Acre) Rs 1.05 Cr

Plant & Machinery

Rs 90.00 Lac

Working Capital for 1 Month

Rs. 56.51 Lacs

Total Capital Investment

2.80 Cr

Rate of Return

73%

Break Even Point

34%