D.O.P AND OTHER PLASTICIZERS

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Plasticizers are additives that increase the plasticity or fluidity of the material to which they are added, including plastics, cement, concrete, wallboard and clay bodies. Although the same compounds are often used for both plastics and concretes, the desired effect is slightly different. Plasticizers for plastics are additives, most commonly phthalates, that give hard plastics the desired flexibility and durability.

Phthalates are widely used as additives in a range of plastics and other materials that are found in many consumer products. They make plastics, such as PVC, soft and flexible. They are not chemically bound to plastics, so they can be released from consumer products into the environment. There is public concern about phthalates because of their widespread use and occurrence in the environment as well as their potential effects on human health.

There is a wide range of different phthalates, which each have specific properties, uses, and health effects. In the European Union, five of the most widely used phthalates have been reviewed by the European Chemicals Bureau (DEHP, DBP, DINP, DIDP, and BBP).

Plasticizers have been found to be used largely by vinyl industry, where they improve process ability of resins and enhance the properties of the end product. The first successful use of end product. The first successful use of a plasticizer in the preparation of a plastic, however, was long before the development of polyvinyl chloride. When the Hyatt brothers used camphor to plasticizer nitrocellulose, about 1868 and thereby brought celluloid into existence the invention marked the beginning of both the plastics and the plasticizer industries. Camphor was replaced by tripheniyl phosphate after some years and a little later trieresyl phosphate was also used with nitrocellulose. In the early 1920’s phthalates were introduced but the demand for plasticizers remained small, limited largely by its dependence on the market for cellulose nitrate plastics.

Most plasticizers are non volatile organic materials, usually liquid in form when added to resins under the proper conditions, they produce compounds that are more flexible than the employed to impart certain other characteristics. Many different types of chemical compounds have commercial usefulness as plasticizers. Some of the more common types are.

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Description

INTRODUCTION
WORKING OF PLASTICIZERS:
THEY INCLUDE THE FOLLOWING:-
ADVANTAGE OF PLASTICIZER
IMPROVED PLASTICIZERS QUALITY
IMPROVED ECOLOGY
HIGHER YIELDS
CLASSIFICATION OF COMMERCIALLY AVAILABLE PLASTICISERS
IN THE PAST PLASTICISERS HAVE BEEN CLASSIFIED IN A NUMBER
OF WAYS VIZ.
ACCORDING TO CHEMICAL CLASSIFICATION PLASTICISER ARE DIVIDED
IN FOLLOWING GROUPS.
1. PHTHALATE
2. PHOSPHATE
3. GLYCOLLATE
PROPERTIES
DIOCTYL PHTHALATE (D.O.P)
DIBUTYL PHTHALATE (D.B.P)
DI ETHYL PHTHALATE (D.E.P.)
DI-METHYL PHTHALATE (D.M.P.)
DIOMYL PHTHALATE
USES & APPLICATIONS
DIBUTYL PHTHALATE (DBP) C6H4 (COOC4H4)2
DIETHYL PHTHALATE D.E.P.
DIMETHYL PHTHALATE D.M.P.
DIAMYL PHTHALATE (D.A.P.)
CHARACTERISTICS OF DIFFERENT PLASTICISER
DI-2-PROPYL-HEPTYL-PHTALATE (DPHP)
DI-ISO-NONYL-PHTALATE (DINP)
DI-ISO-DECYL-PHTALATE (DIDP)
DI-BUTYL-PHTHALATE (DBP)
CHARACTERISTICS AND USES OF DIBUTYL PHTHALATE
PROPERTIES AND STORAGE OF DIISONONYL PHTHALATE
MOLECULAR STRUCTURE:
PROPERTIES:
DESCRIPTION:
STORAGE:
DIFFERENCE IN PLASTICIZER
DIOCTYL PHTHALATE (DOP)
DIOCTYL TEREPHTHALATE (DOTP)
DIISONONYLPHTHALAT (DINP)
APPLICATIONS
BEREAU OF INDIA STANDRDS SPECIFICATION
TYPES
MARKET OVERVIEW OF PLASTICIZER
PLASTICIZERS MARKET BY TYPE
PHTHALATES PLASTICIZERS
NON-PHTHALATES PLASTICIZERS
PLASTICIZERS MARKET BY APPLICATION
PLASTICIZERS MARKET BY GEOGRAPHY
KEY PLAYERS IN PLASTICIZERS MARKET
PRESENT MANUFACTURERS
PRODUCTION PROCEDURE OF PLASTICIZER
PHATHALATES PLASTICIZERS
DIOCTYL PHTHACELATE
PROCESS
DIBUTYL PHTHALATE
TRICRESYL PHOSPHATE (CH3C6H4O)3PO4
FLOW SHEET OF PROCESS
PROCESSING DETAILS OF PLASTICIZER
PROCESS DIAGRAM FOR HEAVY PLASTICIZERS (LIKE DOP, DINP, DIDP)
PRODUCTION
PLASTICIZERS PRODUCTION PROCESS DESCRIPTION
ESTEREFICATION
CHEMICAL REACTION IN CASE OF DOP (DI-OCTYL-PHTALATE)
PRODUCTION:
DISTILLATION & NEUTRALIZATION
FILTRATION
WORK-UP OF CONTAMINATED PRODUCTS
PROCESS VALUES
DIISOBUTYL PHTHALATE AND ITS DERIVATION
DIBUTYL PHTHALATE AND ITS DERIVATIVE
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE
SERVICE ARE:
PLANT LOCATION FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PHTHALIC ANHYDRIDE
SUPPLIERS OF SULPHURIC ACID
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF DISTILLATION PLANT
SUPPLIERS OF REACTORS
SUPPLIERS OF STORAGE TANKS
SUPPLIERS OF BOILERS
TECHNOLOGY SUPPLIERS FOR PLASTICISER

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

8 Ton/Day

Land & Building

(4000 sq.mt.)

Plant & Machinery

US$ 135714

Rate of Return

38%

Break Even Point

50%