Description
INTRODUCTION
CHARACTERISTICS OF RUBBER ROLLERS
CHARACTERISTICS OF RUBBER USED IN RUBBER ROLLER
B.I.S. SPECIFICATION
MARKET SURVEY
RICE PRODUCTION BY STATES (MILLION TONS)
EXPORT DATA OF RICE RUBBER ROLL
IMPORT DATA OF RICE RUBBER ROLL
OVERVIEW OF RUBBER ROLLER INDUSTRY
REDUCING RUBBER CONSUMPTION AND COSTS
REDUCING ‘OVERBUILD’ AND MATERIAL FLOW
REDUCING REJECTION RATE
IMPROVED RUBBER USAGE
RUBBER COST SAVINGS
BENEFITING FROM AUTOMATION
CORE PREPARATION
MANUFACTURERS/SUPPLIERS OF RUBBER ROLLER FOR RICE
FORMULATION OF DEHUSKING RUBBER ROLLER FOR RICE MILL
MANUFACTURING PROCESS OF DEHUSKING
RUBBER ROLLER FOR RICE MILL
CORES:
BONDING METHODS:
BUILDING:
CURING:
FINISHING
COMPOUNDING
RICE MILL ROLLERS:
PROCESS FLOW DIAGRAM
PROCESSING STEP IN RUBBER ROLLER
PROCESS DESCRIPTION OF MIXING PROCESS ON KNEADER MACHINE
DIFFERENT METHOD
FOR RUBBER ROLLER MANUFACTURE
STRUCTURE OR ROLLER CORE & MATERIALS
ROLLER CORE MATERIALS
ROLLER BALANCE
OTHER POINTS TO NOTE
NUMBER OF ROTATIONS OF THE ROLLER ・DESIRED BALANCE WEIGHT (G)
DETAILS OF RUBBER ROLLER MANUFACTURE
CROWN PROCESSING
1. CROWN TYPES
2. CROWN PRECISION
6. RUBBER HARDNESS
1. HARDNESS TESTER
2. DUROMETER SPRING TYPE HARDNESS TESTER
HARDNESS CORRECTION VALUES DEPENDS ON THE THICKNESS
OF THE TEST PIECE
3. INFLUENCE OF TEMPERATURE ON RUBBER HARDNESS
4. MEASUREMENT VARIATIONS
7. BONDING BETWEEN CORE AND RUBBER
8. SPECIAL SURFACE GROOVING
THE STANDARD SHAPES ARE SHOWN IN THE DIAGRAM BELOW.
9. RUBBER ROLLER PRECISION
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED
IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
RUBBER CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
RUBBER MIXING MILL
BABY BOILER
LATHE MACHINE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET