DENIM FABRIC PRODUCTION

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       Cloth food and shelter are the basic needs of every human being. In the early years of human existence human beings covered themselves  with  leaves and other such raw Products so as  to protect themselves against the natural  conditions  with  the passage  of  time man began in search for an  alternative  and  a much better way to protect himself and thus developed hand  woven cloth  slowly and gradually the technique of cloth making  gained momentum as a result of which a fine variety of clothes come into existence. Today with the rapid industrialization.  There have been new innovations in the technique of clothe  manufacturing. In India cotton has been the most popular and most widely  used cloth amongst the other varieties of cloth. But with fashion at its peak.  Denim cloth came into existence which consists of a fairly large percentage of cotton. Denim cloth was more popular in the western countries since the early 60’s while India  was manufacturing  Khadi  cloth. But today as all set with fashion catching up,  Denim Jeans, Jackets etc. have become a  dream  of every  youth Denim cloth is thick and keeps the body warms.  Most of the Denim cloth is utilized in the manufacture of Jeans and Jackets. There are a variety of shades Blues, Blacks etc.

With Denim coming enormously in vigil with fashion conscious seat of society. This area possesses a high Potential and has a great demand, which needs to be exploited.

The use of Denim Cloth for multifarious purposes makes it most versatile demandable item.

The  use of Denim cloth also attributes to its long  lasting quantity of the fabric i.e. the span of the usages of Denim items is  elongated  making  it  move popular  in the modern fashion conscious society where apparel also attributes a new  dimensions to human personality.

INTRODUCTION
USES AND APPLICATION
PROPERTIES
DETAILS OF DENIM YARN
MARKET SURVEY
MARKET POTENTIAL OF TEXTILE INDUSTRY IN INDIA
POLICIES AND GOVERNEMNT INCENTIVES
MAJOR & FOREIGN PLAYERS
CHALLENGES AND FUTURE PROSPECTS
MANUFACTUERS/EXPORTERS OF DENIM FABRICS
B.I.S. SPECIFICATIONS
TYPES OF STONE WASH & THEIR EFFECTS ON THE DENIM FABRIC
MANUFACTURING PROCESS OF DENIM FABRICS
PROCESS IN DETAILS FOR DENIM FABRIC MANUFACTURE
DETAILS OF DYEING
DETAILS OF BLEACHING PROCESS
PRINTING OF COTTON FABRIC
PROCESS FLOW DIAGRAM FOR DENIM FABRIC MANUFACTURE
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF RAW MATERIALS

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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Additional information

Plant Capacity

20000.00 MTR/day

Land & Building

(2 Acres) Rs. 6.27 Cr

Plant and Machineries

Rs. 7.00 Cr

Working Capital for 1 Month

Rs. 12.71 Cr

Total Capital Investment

Rs. 26.71 Cr

Rate of Return

26%

Break Even Point

52%