DI CALCIUM PHOSPHATE (ANIMAL FEED GRADE) FROM HYDROCHLORIC ACID ROUTE

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        Rock phosphate is the source from which dicalcium phosphate can be  manufactured. It finds applicability as a fertilizer and animal feed. The  phosphours  pentoxide content ranges around  41-42% in the dihydrate form. The trade mark for a dentrifice grade dicalcium phosphate dihydrate is captioned as “Dicalcium phosphate victor”. It is CaHPO4.2H2O plus additive. FCC grade, Which is used as polishing agent in dentrifices.

In the shallow, medium and deep-black soils  having  the carbonate  content from 3 to 6%, the available phosphorous was highest at 60 days when superphosphate was applied, whereas in the alluvial soil containing 1% carbonate, the highest available phosphorous  was observed at 60 days when the fertilizer  applied was dicalcium phosphate.

Dicalcium phosphate proved as effective as superphosphate on alluvial, coastal  alluvial, red and laterite  soils, but was inferior on medium-black and deltaic saline soils.

INTRODUCTION
PROPERTIES & CHARACTERISTICS
COMPOSITION OF DICALCIUM PHOSPHATE (CAHPO4.2H2O)
USES & APPLICATIONS
B.I.S.  SPECIFICATIONS
MARKET POTENTIAL
ANIMAL FEEDS: PHOSPHATE SUPPLEMENTS
MANUFACTURING PROCESS OF DICALCIUM PHOSPHATE
FROM ROCK PHOSPHATE AND    HYDROCHLORIC ACID (HCL)
RAW MATERIALS & UTILITIES REQUIREMENTS BLOCK DIAGRAM OF
DICALCIUM PHOSPHATE      MANUFACTURE THROUGH HCL ROUTE
IMPROVED PROCESS FOR THE MANUFACTURE FOR DICALCIUM  PHOSPHATE (ANIMAL FEED GRADE) USING MINERAL ACID (HYDROCHLORIC ACID,
NITRIC ACID)
PROCESS IN DETAILS
MANUFACTURING PROCESS OF DICALCIUM  PHOSPHATE USING H2SO4
MANUFACTURING PROCESS OF DCP HAIFA PROCESS) USING HCL
PROCESS FLOW DIAGRAM
MANUFACTURE OF FEED GRADE DICALCIUM PHOSPHATE
BRIEF DESCRIPTION OF DRAWING:
BEST METHOD
COMPLETE FLOW DIAGRAM
DCP INDUSTRIAL PRODUCTION
FLUXES OF 238U RADIONUCLIDES IN DCP PRODUCTION PROCESS
FLUXES OF 238U RADIONUCLIDES IN DCP PRODUCTION PROCESS
THE CHLOROPHOSPHATE PROCESS FOR DICALCIUM PHOSPHATE
REACTIONS YIELDING MONOCALCIUM CHLOROPHASPHATE
PLANT LAYOUT
TOP
MANUFACTURERS/EXPORTERS OF DI-CALCIUM PHOSPHATE
(FEED GRADE)
SUPPLIERS OF MACHINERY & EQUIPMENTS (IMPORTED)
SUPPLIERS OF PLANT AND MACHINERY (INDIAN)
SUPPLIERS OF RAW MATERIALS

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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Additional information

Plant Capacity

20.00 MT/day

Land & Building

(10000 Sq.Mtr) Rs 4.50 Cr

Plant and Machineries

Rs 11.18 Cr

Working Capital for 2 Months

Rs.2.36 Cr

Total Capital Investment

Rs 18.64 Cr

Rate of Return

25%

Break Even Point

57%