DRINKING MINERAL WATER AND FRUIT JUICE

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Mineral Water originally meant water from various natural springs which are thought to be having medicinal and curative value. These spring waters, although contain dissolved chemicals of medicinal properties, also contain harmful micro-organisms. Besides this the underground and surface water is also not potable due to hardness as well as due to presence of toxic substances and Bacteria. This re­quires suitable treatment and purification to make it safe and potable drinking water with long shelf life. The water is packed in suitable food grade packing generally in PVC or PET Bottles of differ­ent capacities.

Mineral water is water from a mineral spring that contains various minerals, such as salts and sulfur compounds. Mineral water may be effervescent or “sparkling” due to contained gases.

Traditionally, mineral waters were used or consumed at their spring sources, often referred to as “taking the waters” or “taking the cure,” at places such as spas, baths, or wells. The term spa was used for a place where the water was consumed and bathed in; bath where the water was used primarily for bathing, therapeutics, or recreation; and well where the water was to be consumed.

Today, it is far more common for mineral water to be bottled at the source for distributed consumption. Travelling to the mineral water site for direct access to the water is now uncommon, and in many cases not possible because of exclusive commercial ownership rights. There are more than 4,000 brands of mineral water commercially available worldwide.

The more calcium and magnesium ions that are dissolved in water, the harder it is said to be; water with few dissolved calcium and magnesium ions is described as being soft.

The U.S. Food and Drug Administration classifies mineral water as water containing at least 250 parts per million total dissolved solids (TDS), originating from a geologically and physically protected underground water source. No minerals may be added to this water. In many places, however, the term “mineral water” is colloquially used to mean any bottled carbonated water or soda water, as opposed to tap water.

In the European Union, bottled water may be called mineral water when it is bottled at the source and has undergone no or minimal treatment. Permitted is the removal of iron, manganese, sulfur and arsenic through decantation, filtration or treatment with ozone-enriched air, in so far as this treatment does not alter the composition of the water as regards the essential constituents which give it its properties. No additions are permitted except for carbon dioxide, which may be added, removed or re-introduced by exclusively physical methods. No disinfection treatment is permitted, nor is the addition of any bacteriostatic agents.

According to the U.S. Food and Drug Administration:

“Mineral water is any natural water that contains at least 250 parts per million of total dissolved solids (TDS). It must be verified through a lab test whereby a liter of water, evaporated at 180 degrees C, should leave a residue of minerals and salts.
Up to 249 mg/liter it is classified as ‘Spring Water’.

From 250 to 500 mg/liter, it is considered ‘Low Mineral Content’ or Light Mineral Water and, Above 500 mg/liter, normal or High Mineral Content.

This mineral water must be from a geologically and physically protected underground water source. It can either be flat or sparkling. No minerals may be added to this water”

However, in other countries, these standards may vary and the term “mineral water” can be water with a lower TDS.

Product

Water in its pure from is oxide of hydrogen or hydride of Oxygen. It is transparent and colourless liquid with a melting point of 0°C and a boiling point of 100°C. Its refractive index is 1.00 and specific gravity 1.0. Pure water is tasteless, however the pres­ence of minerals and dissolved salts and gases im­part taste in the water. Depending upon the quality of Raw water, suitable treatment is given to the water to make it as per the standards and packed in food grade plastic Bottles with label Indicating de­tails of composition, date of bottling, expiry date, quantity etc.

Potable spring waters containing, sulphur iron, magnesium and other mineral salts occurring in certain regions are claimed to be beneficial to human metabolism. They occur in specific and widely scattered locations best known of which are white sulphur springs (Virginia) Hot springs (Arkansas), saragoge springs (New York) Vichy (France Baden (Germany) and (U.S.S.R.) The therapitic value of such waters is questionable carbonate mineral waters also contain lithium salts.

Juice is a beverage made from the extraction or pressing out of the natural liquid contained in fruit and vegetables. It can also refer to liquids that are flavored with these or other biological food sources such as meat and seafood (e.g., clam juice). Juice is commonly consumed as a beverage or used as an ingredient or flavoring in foods or other beverages, such as smoothies. Juice emerged as a popular beverage choice after the development of pasteurization methods allowed for its preservation without using fermentation (the approach used with wine production). The largest fruit juice consumers are New Zealand (nearly a cup, or 8 ounces, each day) and Colombia (more than three quarters of a cup each day). Fruit juice consumption on average increased with country income level. To the American food industry, fruit juice is more profitable than only fruit.

Packaged juice market has charted a high growth trajectory, thanks to its easy availability, anytime-anywhere consumption, and convenience.

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Description

INTRODUCTION
ACCORDING TO THE U.S. FOOD AND DRUG ADMINISTRATION:
PRODUCT
IMPORTANCE OF WATER
WATER SUPPLIES AND OTHER IMPURITIES
MAJOR IMPURITIES IN WATER
TOP MINERAL WATER BRANDS IN INDIA
MINERAL WATER
TOP BRANDS OF MINERAL WATER IN INDIA:
B.I.S. SPECIFICATION
FORMULATION OF MINERAL WATER
PROPERTIES OF WATER
PHYSICAL PROPERTIES
COLOR
TASTE AND ODOR:
DISSOLVED SOLIDS
PH:
TABLE 1
GENERAL PROPERTIES OF NATURAL WATER SUPPLIES
TABLE – 2
NATIONAL INTERIUM PRIMARY DRINKING – WATER REGULATIONS
AMONG THESE WERE.
TABLE – 3
SECONDARY REGULATIONS PROMULATED IN 1979 BY THE EPAA
A. REF.6
PROPERTIES OF PET BOTTLES
USES & APPLICATIONS
PROPERTIES OF BOTTLE GRADE PET
COMPARISON OF MINERAL WATER WITH PACKAGED DRINKING WATER
ADVANTAGES & BENEFITS OF MINERAL WATER
LOSS OF WEIGH AND CHOLESTEROL
MAINTENANCE OF BLOOD PRESSURE
CALCIUM FOR BODY
REPLACING ELECTROLYTES
FACILITATION IN REGENERATION OF BLOOD IN BETTER WAYS
REDUCTION IN THE RISK OF KIDNEY STONE:
BETTER OFF SKIN
DETOXIFY THE BODY
OVERVIEW OF MINERAL WATER
SCENARIO OF MINERAL WATER IN INDIA
1. PRICE BASED
2. DIFFERENTIATION BASED
PRICE BASED MARKETING STRATEGY
THE DIFFERENTIATION BASED STRATEGY
1-OFFENSIVE STRATEGY
2-DEFENSIVE STRATEGY
3-NICHE STRATEGY-
FORMULATING THE MARKETING STRATEGY
FORMULATING THE MARKETING STRATEGY CONSISTS OF 2 MAIN STEPS
1-SELECTING THE TARGET MARKET
2-ASSEMBLING THE MARKETING MIX-
MINERAL WATER BUSINESS IN INDIA
PRICE BASED
TASTE BASED
LOGISTIC BASED
PACKAGE BASED
BRAND BASED
QUALITY BASED
DURABILITY BASED
STYLE & SIZE BASED
COMPETITIVE BASED
COST LEADERSHIP
DIFFERENTIATION
FOCUS STRATEGY
LOYALTY BASED
PRIZE BASED
BOTTLED WATER MARKET SET TO BECOME A BILLION DOLLAR INDUSTRY
DIFFERENCE BETWEEN BRANDS OF MINERAL WATER
MINERAL CONTENT OF COMMON BRANDS OF MINERAL WATER
PROCESSING DETAILS OF MINERAL WATER
TREATMENT SCHEME
CHLORINE DOSING SYSTEM:
RAW WATER STORAGE TANK:
RAW WATER SUPPLY PUMP:
PRESSURE SAND FILTER:
ACTIVATED CARBON FILTER:
ANTI SCALANT DOSING:
MICRON CARTRIDGE FILTER:
HIGH PRESSURE PUMP:
REVERSE OSMOSIS SYSTEM:
FOR SAFE OPERATION OF SYSTEM FOLLOWING INSTRUMENTS
ARE PROVIDE ON PANEL
PRODUCT WATER STORAGE TANK:
MICRON CARTRIDGE FILTER – II &III:
ULTRA VIOLET STERILIZER:
OZONE GENERATOR:
OZONE RE-CIRCULATING TANK:
NATURAL MINERAL WATER MANUFACTURING
NATURAL MINERAL WATER MANUFACTURING PROCESS
1. UNDERGROUND WATER
2. AERATION
3. PRE-OZONATION
4. PRELIMINARY, INTERMEDIATE AND MEMBRANE FILTRATION
5. UV STERLIZATION
6. FILLING
7. CAPPING
8. PRODUCT CODING
9. LABELING
10. PACKING
PROCESS FLOW DIAGRAM FOR MINERAL WATER
PURIFYING AND TREATING WATER
SEQUENCES IN WATER TREATMENT
PRE TREATMENT
COMMON PRETREATMENT FOR R.O.
ACTIVATED CARBON FILTER
PRETREATMENT FOR REVERSE OSMOSIS STREAM:
FINE FILTRATION BY MULTI MICRON CARTRIDGES FILTER
DESALINATION BY REVERSE OSMOSIS UNIT
MULTISTAGE STERILIZATION
WATER PURIFICATION PROCESS
WATER PURIFICATION PROCESS AND DISTRIBUTION CHANNEL
DISTRIBUTION CHANNELS
TOP 10 BEST PACKED FRUIT JUICE BRANDS IN INDIA
10. SAFAL:
9. 24 MANTRA:
8. DEL MONTE:
7. MINUTE MAID:
6. CAPRI SUN:
5. B NATURAL:
4. CERES:
3. PAPER BOAT:
2. REAL:
1. TROPICANA:
USES AND APPLICATIONS
FRUIT JUICE BENEFITS:
MARKET OVERVIEW OF FRUIT JUICE
MAJOR PLAYERS
RECENT DEVELOPMENTS
MANUFACTURE OF RTS JUICE
SEQUENCES IN RTS PREPARATION:-
SUGAR SYRUP PREPARATION
PROCESS FLOW SHEET
PROCESS OF FRUIT JUICE
FILTRATION
PRESERVATION
PROCESS FLOW SHEET
PRODUCTION METHOD OF FRUIT BASED BEVERAGES
PREPARATION OF RAW MATERIAL
JUICE EXTRACTION
FILTERING
BATCH PREPARATION
PASTEURIZATION
PASTEURISATION TIMES AT 80OC FOR DIFFERENT
THE PROS AND CONS OF PASTEURIZING WITHIN AFTER BOTTLING
FILLING AND BOTTLING
MANUFACTURE OF PASSION FRUIT JUICE
RECIPE
METHOD
QUALITY CONTROL IN FRUIT JUICES
PRESERVATIVES IN FRUIT JUICES AND FRUIT DRINKS
PROPOSAL AND SCHEME OF TREATMENT
PRETREATMENT
REMOVAL OF BOD/COD:
COARSE FILTRATION:
SOFTENING:
FINE FILTRATION:
DESALINATION BY REVERSE OSMOSIS:
BLENDING & BALANCING OF MINERALS:
FINAL STERILIZATION:
FINAL STERILIZATION AT FILLING POINT:
PRE-TREATMENT PROCESS
(COAGULATION OF SUSPENDED IMPURITIES AND STERLISATION
[STAGE-I] BY OXIDATION)
CHLORINATION UNIT:
ON-LINE OXIDATION OF RAW WATER:
BOTTLE FILLING & SEALING UNIT
BOTTLE FILLING AND PACKING
MANUFACTURING PROCESS OF PET BOTTLES
PRODUCTION DETAILS OF PET BOTTLE
THESE ARE:-
STEP-ONE “HOT PERFORM” METHOD
ONE-STEP “HOT PERFORM” METHOD INTEGRATED MACHINE.
STEP-TWO “COLD PERFORM” METHOD
TWO-STEP “COLD PERFORM” METHOD, FULLY AUTOMATED MACHINE.
DRYING AND DEHUMIDIFYING OF PET
A HOPPER DRYER USED TO DRY PET GRANULES.
A DEHUMIDFIER USED TO DRY PET GRANULES.
INJECTION MOLDING OF THE PET PREFORM
AN INJECTION MOLDING MACHINE WITH ESSENTIAL EQUIPMENT
ATTACHED.
SCHEMATIC ILLUSTRATION OF THE INJECTION MOLDING PROCESS.
PET PREFORM MOLD
PREFORM BEING HEATED
TYPICAL WATER CHILLER.PET PREFORMS
PET PREFORMS
STRETCH BLOW MOLDING OF THE PET PREFORM TO CONTAINER
THE OTHER TYPES OF BLOW MOLDING ARE:-
1. EXTRUSION BLOW MOLDING
EXTRUSION BLOW MOLDING PROCESS.
2. INJECTION BLOW MOLDING
INJECTION BLOW MOLDING PROCESS.
POSSIBLE DEFECTS WHILE PRODUCTION OF PET BOTTLES
COMPARISON BETWEEN SINGLE STAGE AND TWO STAGE PROCESS
POLLUTION
PROCESS FLOW DIAGRAM FOR MANUFACTURE OF PET BOTTLES
DETAILS OF LABORATORY EQUIPMENTS
SUPPLIERS OF PET BOTTLES MAKING MACHINES
SUPPLIERS OF RAW MATERIALS FOR PET BOTTLE
SUPPLIERS OF PET PREFORM
ADDRESSES OF PLANT AND MACHINERY
CONSULTANT FOR ISI CONSULTANCY, LABORATORY SETUP SERVICES
WITH WATER TESTING LABS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

21250 Ltr./Day
Land & Building

(2429 sq.ft.)
Plant & Machinery

US$.151428
Rate of Return

51%
Break Even Point

48%

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