Description
INTRODUCTION
WHAT IS AN ELECTRIC BUS?
HOW DOES AN ELECTRIC SCHOOL BUS WORK?
1. ECO-FRIENDLINESS
2. QUIET OPERATION
3. MINIMAL MAINTENANCE
4. AFFORDABILITY
ADVANTAGES
DISADVANTAGES
ADVANTAGES
DISADVANTAGES
BATTERY ELECTRIC BUS CATEGORIES
BATTERY TECHNOLOGIES FOR EBUS
I. NI-BASED AQUEOUS BATTERY SYSTEM
II. LITHIUM-ION BATTERY (LIB)
BATTERY MANAGEMENT SYSTEM (BMS)
BENEFITS FROM ELECTRIC BUSES
NOISE
SPECIFICATION OF E-BUS
USES AND APPLICATION OF ELECTRIC BUSES
OPERATIONAL BENEFITS
COMMUNITY BENEFITS
UTILITY BENEFITS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
(1) FABRICATION PROCESS OF STRUCTUE OF BUS BODY
STRUCTRE SECTION
STRUCTURE ASSEMBLY
(2) SIDE PAENLING & ROOF PANELING
(3) INTERNAL PANELING
(4) PROTECTION TREATMENT AND PAINTINGS
PAINTING PROCESS
5. FITTING OF INTERIOR AND EXTERIOR COMPONENTS
6. MOUNTING OF BUS BODY TO CHASSIS
ASSEMBLING PROCESS OF ELECTRIC BUS
(1) TRIM ASSEMBLY LINE
(2) CHASIS LINE ASSEMBLY
(3) FINAL ASSEMBLY LINE
EV BUS TESTING
1. WHEEL ALIGNMENT TESTER:
2. TURNING RADIUS TESTER:
3. HEAD LIGHT TESTER:
4. SIDE SLIP TESTER:
5. DRUM TESTER:
6. BRAKE TESTER:
QUALITY CONTROL
INTRODUCTION
BATTERY OPERATED VEHICLES – REQUIREMENTS FOR CONSTRUCTION
AND FUNCTIONAL SAFETY
1.0 SCOPE
2.0 VEHICLE CONSTRUCTION REQUIREMENTS AND TEST PROCEDURE
2.0 TECHNICAL SPECIFICATIONS
TABLE – 1
ACCESS PROBES FOR THE TESTS FOR PROTECTION OF PERSONS
FIGURE 1
JOINTED TEST FINGER
ANNEXURE-2
MEASUREMENT OF THE INSULATION RESISTANCE USING THE TRACTION BATTERY
STEP ONE
STEP TWO
ANNEXURE – 3
HOSE NOZZLE FOR THE TEST FOR PROTECTION AGAINST WASHING
ANNEXURE – 4
COMMITTEE COMPOSITION
AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE
QUALITY CONTROL
(A) METAL TEATMENT
(B) BODY MOUNTING
(C) FLOOR
(D) ROOF STRUCTURE
(E) SIDE STRUCTURE
(F) PANELLING
(G) CANT RAIL
(H) STEP WELL
TESTING
(1) ROLL OVER TEST ON COMPELETE BUS
TEST CONDITIONS
TEST PROCEDURE
FIG. ROLLOVER TESTING
FACTORS AFFECTING ROLLOVER:
• POSITION OF COG:
FIG. POSITION OF COG
• NUMBER AND POSITION OF PILLARS:
• TUBES CROSS SECTION:
• MATERIAL PROPERTIES:
• REINFORCEMENT OPTIMIZATION:
(1) STABILITY TEST
TEST REQUIREMENTS
TEST CONDITION
TEST METHOD
ACCEPTANCE CRITERIA
(3) JOINT STRENGTH TEST
PREPARATION OF THE TEST SPECIMEN
TEST PROCEDURE
(4) WATER LEAK PROOFING TEST
TEST FACILITY
PREPARATION OF THE VEHICLE
TEST PROCEDURE
ACCEPTANCE CRITERIA
(8) PDI (PRE DISPATCH INSPECTION)
MARKET OVERVIEW
MARKET GROWTH
GENERAL INITIATIVES
PLANT LAYOUT
SUPPLIERS OF ELECTRICAL BUS
SUPPLIERS OF RAW MATERIALS
(A) SUPPLIERS FOR OUT SOURCES COMPONENTS
SUPPLIERS OF POWER STEERING SYSTEM
SUPPLIERS OF SUSPENSION SYSTEM
SUPPLIERS OF BRAKE SYSTEM
SUPPLIERS OF WHEEL
SUPPLIERS OF BUS CHASSIS
SUPPLIERS OF MOTOR
SUPPLIERS OF BATTERY PACK
SUPPLIERS OF MOTOR CONTROLLER
SUPPLIERS OF CHASSIS FRAME
SUPPLIERS OF REAR AXLE
SUPPLIERS OF DIFFERENTIAL
SUPPLIERS OF WHEELS
SUPPLIERS OF BATTERY CHARGER
SUPPLIERS OF LIGHT ASSEMBLY
SUPPLIERS OF BRAKES
SUPPLIERS OF CHASSIS
SUPPLIERS OF BODY
SUPPLIERS OF WHEEL RIM
SUPPLIERS OF TYRES
SUPPLIERS OF STEERING
(B) SUPPLIERS FOR IN HOUSE COMPONENTS
SUPPLIERS OF M.S CHANNELS AND ANGLES
SUPPLIERS OF M.S FLAT
SUPPLIERS OF M.S PLATE
SUPPLIERS OF M.S PIPE
SUPPLIERS OF CR/BP SHEET
SUPPLIERS OF ALUMINIUM CHEQURED PLATE
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PHOSPHATING CHEMICALS
SUPPLIERS OF METAL PRIMER
SUPPLIERS OF PAINT THINNER
SUPPLIERS OF COATING POWDER
SUPPLIERS OF ELECTRICAL HARNESS
SUPPLIERS OF AUTO LIGHT
SUPPLIERS OF MIG WELDING WIRE ELECTRODE
SUPPLIERS OF FIRE EXTINGUISHERS
SUPPLIERS OF AIR CONDITIONER
SUPPLIERS OF SEAT
SUPPLIERS OF SPEAKER
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF ASSEMBLY LINE
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF FLYPRESS
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF MECHANICAL PRESS
SUPPLIERS OF FORGING PRESSES
SUPPLIERS OF FORGING HAMMER
SUPPLIERS OF UNCOILING MACHINE
SUPPLIERS OF SHEET LAVELING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF CNC PLASMA CUTTING MACHINE
SUPPLIERS OF MILLING MACHINE
SUPPLIERS OF CNC LATHE MACHINE
SUPPLIERS OF BOARING MACHINE
SUPPLIERS OF POWER HACKSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)