Description
INTRODUCTION
GRATING IS COMPOSED OF FOLLOWING MEMBER
BEARING BARS
BEARING BAR TYPES
SURFACE OF LOAD BEARING BAR IS PLAIN
CROSS BARS
TYPES OF ELECTROFORGED GRATING
(A) SERRATED GRATING
(B) PLAIN GRATING
ADVANTAGES OF USING ELECTROFORGED STEEL GRATINGS
LIMITATIONS OF ELECTRO FORGE PROCESS GRATINGS
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS OF ELECTROFORGED GRATING
ELECTROFORGED PROCESS
FABRICATION OF GRATINGS:
SPOT RESSISTANCEWELDING
PRINCIPLE:
SPOT WELDING:
ADVANTAGES AND DISADVANTAGES:
ADVANTAGES:
DISADVANTAGES:
THE HOT DIP GALVANIZING PROCESS
SURFACE PREPARATION
CAUSTIC CLEANING –
PICKLING –
FLUXING –
GALVANIZING
INSPECTION
QUALITY CONTROL
INSPECTION & TESTING
FABRICATION OF GRATING
GALVANIZATION OF GRATINGS
(1) RAW MATERIAL RECEIPT
VERIFICATION OF RAW MATERIAL BY
(2) ELECTRLFORGE WELDING
VERIFICATION OF WELDING PROCESS BY
(3) CROPPING OF WELDED RODS
VERIFICATION OF CROPPING PROCESS BY
(4) CUTTING OF PANEL FOR REQUIRED SIZE
VERIFICATION OF CUTTING PROCESS BY
(5) LOOSE PART MANUFACTURING (OFFLOADED / BOUGHT OUT)
VERIFICATION OF LOOSE IN INCOMING STAGE BY
(6) FABRICATION (WELDING)
VERIFICATION OF WELDING PROCESS BY
(7) FINISHINGZ & GRINDING
VERIFICATION OF FINISHING PROCESS BY
(8) SURFACE TREATEMENT
VERIFICATION OF FINISHING PROCESS BY
(9) FINAL INSPECTION & DESPATCH
MARKET OVERVIEW
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF ELECTROFORGED GRATING
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF MILD STEEL ROD AND BAR
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS FOR ELECTRO FORGED GRATING PLANT
SUPPLIERS OF ELECTRO FORGED GRATING CUTTING MACHINE
SUPPLIERS OF MULTI SPOT WELDING MACHINE
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)