Description
INTRODUCTION
FIGURE. SCHEMATIC OF GRAVURE PRINTING PROCESS [YIN]
PROPERTIES
B.I.S. SPECIFICATION
CONSTRUCTION OF GRAVURE PRINTING SYSTEM
FIGURE. MODEL OF LABORATORY GRAVURE PRINTER [SOURCE:
ALEJANDRO DE LA FUENTE]
FIGURE. SCHEMATIC OF PRINTING PROCESS FOR LABORATORY
GRAVURE PRINTER [SOURCE: ALEJANDRO DE LA FUENTE]
FIGURE. BLUEPRINT OF GRAVURE CYLINDER [SOURCE: ALEJANDRO
DE LA FUENTE]
PROCESS AND COMPONENTS OF ROTOGRAVURE PRINTING
ENGRAVED CYLINDER
PROCESS
FEATURES OF ROTOGRAVURE PRINTING
ADVANTAGE AND DISADVANTAGE OF ROTOGRAVURE PRINTING
ADVANTAGES
OTHER APPRECIATED FEATURES INCLUDE:
DISADVANTAGES
SHORTCOMINGS OF THE GRAVURE PRINTING PROCESS INCLUDE:
MARKET OVERVIEW OF ROTOGRAVURE PRINTING MACHINE
TECHNIQUE OF CYLINDER MAKING
FIGURE. TOP VIEW OF A COPPER/CHROME CYLINDER AND PROCESS
FLOW FOR REUSING CYLINDERS [GAA]
FIGURE. CLOSE-UP OF CHROME CRACKS IN POLISHED CYLINDER
FIGURE. CELL SIZES AND SCREEN ANGLES FOR ELECTROMECHANICAL ENGRAVING [GAA]
FIGURE. PROCESS FLOW FOR CHEMICALLY ETCHING CYLINDERS
[SOURCE: ALEJANDRO DE LA FUENTE]
FIGURE. COMPARISON OF MICROLAB ROLL TO INDUSTRIAL ROLL
FIGURE. COMPARISON OF CHEMICAL ETCHING WITH INDIRECT LASER
METHOD OF MANUFACTURING ROTOGRAVURE CYLINDERS WITH
ALUMINUM BASE
CYLINDER MANUFACTURING FACILITIES
IN-HOUSE BASE SHELL MANUFACTURING
PLATING LINE
HIGH PRECISION COPPER POLISHING LINE
ENGRAVING
CYLINDER PROOFING
QUALITY CHECKS
QC AT EACH AND EVERY STAGE OF THE PROCESS:-
EMBOSSING
WELDING (ROLL INNER TUBE WELDING)
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)