EPOXY COATED TMT BARS (SARIYA)

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TMT BAR

TMT bars or Thermo-Mechanically Treated bars are high-strength reinforcement bars having a tough outer core and a soft inner core. The very first step of the manufacturing process involves passing the steel wires through a rolling mill stand. Thereafter, these rolled steel wires are again passed through the Tempcore water cooling system. While passing the wires through the water cooling system, the water pressure is optimised. The sudden quenching and drastic change in temperature toughen the outer layer of the steel bar, thus making it super tough and durable. Once this process is over, the TMT bars are subject to atmospheric cooling. This is done in order to equalise the temperature difference between the soft inner core and the tough exterior. Once the TMT bar cools down, it slowly turns into a ferrite-pearlite mass. The inner core remains soft giving the TMT bar great tensile strength and elongation point. This design is unique to the TMT bars and gives superior ductility to the bars. Also, this unique manufacturing technique and the absence of Cold stress make this bar corrosion-resistant and boost its weldability.

This same manufacturing process is used to manufacture high-quality SRMB TMT bars. This delivers greater tensile strength to the TMT bars. The most important features of SRMB TMT bar include higher elongation. This improves the bend/re-bend properties or the TMT bars, thus making it safe from natural calamities such as an earthquake. The Thermal stability of SRMB TMT bars is high which makes them safe from any fire accidents. The special ribbed design of the SRMB TMT bars form a stronger bond with the concrete or cement, thus, provides additional support and strength to the building structure and improves their longevity and durability. The high tensile strength and flexibility make SRMB TMT bars the ultimate choice for earthquake-prone zones. SRMB TMT bars have greater shock-absorbing capacity when compared to other TMT bars. This prevents the collapse of a building during an earthquake and ensures the longevity of the structure. Compared to ordinary steel bars, the same quantity of TMT bars can provide 20% additional strength to the structure. Other SRMB products include AZAR Bars (Zinga coated TMT bars), De-formed TMT bars, and De-formed corrosion resistant TMT bars.

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Description

INTRODUCTION
PROPERTIES OF THE TMT BARS
PROPERTIES OF TMT BARS
PHYSCIAL PROPERTY
CHEMICAL PROPERTY
ADVANTAGES OF TMT BAR
EPOXY COATING
CHEMISTRY OF FBE COATING
ADVANTAGES OF FBE COATING
EPOXY-COATED REINFORCEMENT BAR EXTENDS LIFESPAN
CLIMATIC CONDITIONS:
CORROSION PROTECTION
CORROSION CONTROL CAN BE SEEN IN TWO BASIC WAYS
DISADVANTAGES OF FBE COATING
USES AND APPLICATION
APPLICATIONS FOR EPOXY-COATED STEEL REINFORCING BARS
BRIDGES 23
MARINE STRUCTURES
PAVEMENTS
PARKING STRUCTURES
REPAIR
B.I.S. SPECIFICATION
MARKET SURVEY
MARKET SIZE
HISTORICAL BACKGROUND
COMMODITIZING REBAR MARKETS
FRAGMENTED MARKETS
BRANDING IN THE REBAR INDUSTRY
FRP IN THE FRAY,
OUTLOOK
MARKET POSITION OF RE-BARS
THE DEMAND TREND FOR VARIOUS LONG STEEL PRODUCTS
IS DEPICTED BELOW:
THE DEMAND BREAK-UP OF BARS AND RODS (NON-ALLOY)
FOR 2012-13 IS DEPICTED BELOW:
THE CEO’S PERSPECTIVE OF THE COMPLEX BUSINESS UNIVERSE
TECHNOLOGY IMPACT
MARKET OPPORTUNITIES/DEMAND DRIVERS
CHALLENGES AND RESTRAINTS
EXPORT DATA OF TMT BARS
TOTAL VALUE & VOLUME OF EXPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
IMPORT DATA OF TMT BARS
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
MANUFACTURERS/SUPPLIERS OF EPOXY COATED TMT BAR
PROCESS FLOW CHART FOR STEEL BILLET
PROCESS FLOW CHART FOR EPOXY COATED TMT BAR
MANUFACTURING PROCESS
(A) MANUFACTURING PROCESS M.S. BILLET
1. PROCUREMENT OF RAW MATERIAL:-
2. RAW MATERIAL PROCESSING:-
3. MELTING PROCESS:-
4. LADLE PURGING PROCESS:-
5. CONTINUOUS CASTING PROCESS:-
(B) MANUFACTURING PROCESS OF TMT BAR
1. ROLLING PROCESS:
ROUGHING MILL:
CUTTERS:
INTERMEDIATE MILL:
FINISHING MILL:
3. TMT PROCESS:
4. CUTTING PROCESS:
5. FINISHING:
6. INSPECTION AND TESTING OF TMT BAR
STAGE WISE INSPECTION DETAILS
7. EPOXY COATING PROCESS
8. DISPATCH:
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
PIG IRON
SPONGE IRON
STEEL SCRAP
FERRO SILICON
COKE
LIME
FERRO SILICON
DEGREASING CHEMICAL
PICKLING CHEMICALS
EPOXY COATING POWDER
SUPPLIERS OF PLANT AND EQUIPMENTS
SCRAP BAILING MACHINE
INDUCTION FURNACE
ANNEALING FURNACE
HEATREATMENT FURNACE
CONTINIOUS BILLET CASTING COMPELETE PLANT
TMT BAR ROLLING COMPELETE PLANT
COOLING BED
EPOXY COATING PLANT
DRILLING MACHINE
MILLING MACHINE
CNC LATHE MACHINE
BOARING MACHINE
POWER HACKSAW
GRINDING MACHINE
POWER PRESS
WELDING MACHINE
EOT CRANE
POWER TRANSFORMERS
ELECTRICAL PANEL
COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

100.00 MT/day
Land and Building

(12000 Sq.Mtr)
Plant & Machinery

Rs. 20.43 Cr
Rate of Return

38%
Break Even Point

53%
profit on sales per year

Rs.17.42 Cr

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