Description
INTRODUCTION
SIZE OF HOLLOW STEEL SECTIONS
MILD STEEL (SHS) SQUARE STEEL HOLLOW SECTION:
MILD STEEL (RHS) RECTANGULAR STEEL HOLLOW SECTION:
MILD STEEL (CHS) CIRCULAR STEEL HOLLOW SECTION:
TYPES OF ERW PIPE
(1) LOW-FREQUENCY-WELDED ERW (LF-ERW) PIPE
(2) HIGH-FREQUENCY-WELDED ERW (HF-ERW) PIPE
(3) DIRECT-CURRENT-WELDED ERW (DC-ERW) PIPE
PHYSICAL PROPERTIES OF PIPING MATERIALS
MALLEABILITY
DUCTILITY
BRITTLENESS
ELASTICITY
CONDUCTIVITY
CHEMICAL RESISTANCE/ RESISTANCE TO CORROSION
PROPERTIES
ADVANTAGES OF ERW PIPE
USES AND APPLICATION
USES
APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
1. UNCOILED, LAVELED AND WELDING OF STRIP
2. STRIPPING
3. LOOPING
4. EDGE TRIMMING
5. FORMING
6. WELDING
7. BEAD TRIMMING
8. SIZING
9. CUTTING
10. NORMALISING
11. END FACING AND BEVELLING
12. TESTING (PLEASE REFER IS:5504:1997)
ULTRASONIC TESTING
EDDY-CURRENT TESTING
HYDROSTATIC TESTING
MAGNETIC PARTICLE TESTING
RADIOGRAPHIC (X-RAY) TESTING
DYE-PENETRANT TEST
14. MARKING
PLANT AND MACHINERY
(1) UNCOILER
(2) LAVELER
(3) SHEAR AND WELDER
HIGH QUALITY WELDING SEAM.
1. SWITCHGEAR RECTIFYING CABINET
2. INVERTER OUTPUT CABINET
3. CONNECTING OPTICAL FIBER
4. CIRCULATION SOFT WATER COOLING SYSTEM
5. CENTRAL OPERATION CONSOLE
6. MECHANICAL ADJUSTMENT DEVICE
(4) ACCUMULATOR
ACCUMULATOR
THE HORIZONTAL SPIRAL ACCUMULATOR FOR WELDED PIPE LINE
(5) FORMING AND SIZING SECTION
FORMING AND SIZING MILL
MATURE TECHNOLOGY FOR ROLLER COMPATIBILITY
OPTIMIZED FORMING
EDGE BENDING
W-FORMING ON FIRST STAND
UNIQUE MODULE ROLL (ASSEMBLY ROLL) AND JUANTIE (EDGE GRADUALLY TO CENTER) FORMING TECHNOLOGY
(6) HF SOLID STATE WELDER
HIGH QUALITY WELDING SEAM.
1. SWITCHGEAR RECTIFYING CABINET
2. INVERTER OUTPUT CABINET
3. CONNECTING OPTICAL FIBER
4. CIRCULATION SOFT WATER COOLING SYSTEM
5. CENTRAL OPERATION CONSOLE
6. MECHANICAL ADJUSTMENT DEVICE
(7) ANNEALING FURNACE
(8) FLYING SAW
FLYING SAW
MAIN SPECIFICATION:
MAIN SPECIFICATION:
FLYING SAW ALL DIGITAL CONTROL SYSTEM
(9) FACING AND BEVELING MACHINE
(10) STRAIGHTNER MACHINE
(11) THREADING MACHINE
THREADING MACHINE FEATURES:
(12) HYDRAULIC TESTING MACHINE
ERW PIPE CURRENT MARKET ASPECTS
INDIAN MARKET
HUGE INVESTMENTS IN THE SOUTH/EAST INDIA
GLOBAL MARKET
TECHNOLOGY INSIGHTS
APPLICATION INSIGHTS
COUNTRIES INSIGHTS
STEEL PIPES & TUBES MARKET SHARE INSIGHTS
MARKET OVERVIEW
STEEL PIPES INDUSTRY OVERVIEW
STRUCTURE AND APPLICATION OF STEEL PIPES AND TUBES INDUSTRY
EBITDA/TONE AND LEVERAGE ACROSS PIPE SEGMENTS/PLAYERS
STEADY IMPROVEMENT IN SALE OF ERW STEEL PIPE
INCREASING DEMAND FOR STEEL PIPES
ERW PIPES
ERW PLAYERS PROFITABILITY
ERW PIPES GROWTH IN RECENT YEARS
HR COIL PRICES HAVE CORRECTED SHARPLY DUE TO EXCESS
GLOBAL SUPPLY, DRIVEN BY CHINA
UTILISATION UPTREND
ERW PIPES
UTILISATION LEVELS HEADED NORTH
ANNEXURE
LIST OF STEEL PIPE COMPANIES RATED BY CRISIL
PLANT LAYOUT
MANUFACTURES/SUPPLIERS OF M.S ERW PIPE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF M.S STRIP COILS
SUPPLIERS OF RESSISTANCE WELDING ELECTRODE
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF ZINC INGOT
SUPPLIERS OF CASTIC SODA
SUPPLIERS OF HYDROCLORIC ACID
SUPPLIERS OF ZINC AMONIUM CLORIDE
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PHOSPHATING CHEMICALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF ERW PIPE AND TUBE PLANT
SUPPLIERS OF HIGH FREQUENCY INDUCTION WELDER
SUPPLIERS OF PIPE GALVANISING PLANT
SUPPLIERS OF EOT CRANES
SUPPLIERS OF D.G. SETS
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF ETP PLANTS
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATEFARM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF NDT INSPECTION EQUIPMENT
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)