ETHANOL FROM BROKEN RICE/SWEET POTATOES

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In the processing of ethanol, alcohol, maltodextrin and other items with broken rice as raw materials, we can use our technology to separate the rice protein first, then use the starch to get ethanol maltodextrin, etc., in this way, you can get High-quality food grade purity more than 80% rice protein, which has no allergens, non-genetically modified, the ability to absorb more than soy protein and other proteins, For example,

300 Tons per day processing of broken rice production line, the production of maltodextrin and food-grade protein, maltodextrin production line from the Party-owned, we responsible for providing food-grade protein production line. The production of 300 days per year, 20 hours per day, the hourly processing of 15 tons of broken rice, broken protein in accordance with the protein content of 7% (wet basis) to 80% protein recovery, can be prepared food-grade rice protein 1.1 tons / hour (22 tons / day, 6600 tons / year), which protein content of 80% (dry basis), moisture content of 5%.

Man has been making alcoholic drinks for a very long time. Precisely how and when the pleasing effects of alcohol were first discovery we cannot be sure, but almost certainly the discovery came about by happy accident; honey, fruit juice the sap in the hollow of a tree would all if left for long enough at the right temperature forment spontaneously and cause a feeling of well being in whoever drank them.

The term `alcohol’ was first applied to the spirits of wine, ethyl alcohol and now it refers to a series of substances with similar characteristics. Ethyl alcohol is the active constituent of al introcating liquore obtained by the fermentation of soccharine materials. It is present in the form of esters in several volatile oils, Ethyl alcohol has been described as one of the most enotic synthetic oxygencontaining organic chemicals because of its unique combinations of properties as a solvent, a germicide, a beverage, an antifreeze, a fuel a depressant and especially because of its versatility as chemical intermediate for other organicchemicals.

Ethanol is the IUPAC name for their chemical. The name alcohol is a generic name derived from two Arabic words, al and kohl.

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Description

INTRODUCTION
PROPERTIES OF ALCOHOL
PHYSICAL PROPERTIES
TABLE: PHYSICAL PROPERTIES OF ETHANOL
SOURCES OF ALCOHOL
USES AND APPLICATION
BROKEN RICE
MARKET OVERVIEW OF ETHANOL IN INDIA
ETHANOL DEMAND IN INDIA
GROWTH IN VEHICLE POPULATION
TABLE: PROJECTED ADDITION OF GASOLINE VEHICLES (IN LAKHS)
DEMAND PROJECTIONS OF GASOLINE
TABLE: GASOLINE DEMAND PROJECTIONS
DEMAND PROJECTION OF FUEL ETHANOL
TABLE: ETHANOL DEMAND PROJECTION
ADDITIONAL MODELING OF ETHANOL DEMAND SCENARIOS
ETHANOL SUPPLY PROJECTION IN INDIA
ETHANOL PRODUCTION CAPACITIES
MODIFIED INTEREST SCHEME TO ENHANCE PRODUCTION CAPACITY OF ETHANOL
AVAILABILITY OF FEED-STOCKS FOR PRODUCTION OF ETHANOL
TABLE: AVAILABILITY OF FEED-STOCK FOR ETHANOL IN THE COUNTRY (IN LAKH TON)
ESTIMATION OF SUPPLY AND CAPACITY AUGMENTATION
TABLE: YEAR WISE & SECTOR WISE ETHANOL PRODUCTION PROJECTIONS
TABLE: ETHANOL CAPACITY REQUIREMENT BY YEAR AND RAW MATERIAL
TABLE: ETHANOL CAPACITY AUGMENTATION (20% BLENDING BY 2025-26)
ETHANOL BLENDING PROGRAMME IN INDIA
TABLE 4.2: QUANTITY SUPPLIED (ETHANOL) AND %BLENDING TRENDS
FIGURE 4.2: EBP PROGRAMME PERFORMANCE
PROCUREMENT OF ETHANOL AND ITS PRICING
TABLE: ADMINISTERED PRICE OF ETHANOL BY SOURCE’
PRICING MECHANISM OF ETHANOL FROM SUGAR SECTOR
IMPACT OF EXISTING ETHANOL PRICING MECHANISM
ALCOHOL BASED INDUSTRY IN INDIA
MANUFACTURERS/SUPPLIERS OF ETHANOL
TRADE AND TECHNICAL NAMES
UNITS OF MEASUREMENT
ORGANISM USED IN THE PRODUCTION OF ALCOHOL
TYPE OF YEAST:-
THEY ARE GROUPED TOGETHER IN THREE FAMILIES ARE:-
SHAPE AND SIZE OF CELLS:-
CONTENTS OF THE CELL:-
YEAST SPARES:-
REGULATORY REGIME FOR GRANT OF ENVIRONMENT CLEARANCE
PROCEDURE FOR OBTAINING ENVIRONMENTAL CLEARANCE (EC)
MEASURES TAKEN BY MOEF&CC TO OPTIMIZE THE REQUIRED TIME INOBTAINING TERMS OF REFERENCE (TOR) AND FOR DATA COLLECTION
FOR PREPARATION OF ENVIRONMENT IMPACT ASSESSMENT
MEASURES TAKEN BY MINISTRY TO OPTIMIZE THE TIME TAKEN IN APPROVAL OF EC
B.I.S. SPECIFICATION
SEQUENCES IN ETHANOL PRODUCTION FROM BROKEN RICE/SWEET POTATOES
BROKEN RICE HANDLING SYSTEM:-
FLOUR WEIGHING AND BATCHING:-
SLURRY PREPARATION:-
ETHANOL FRODUCTION FROM BROKEN RICE/GRAIN/SWEET POTATOES
PROCESS FLOW DIAGRAM
PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
(A) ALCOHOL PRODUCTION FROM BROKEN RICE
1) GRAIN HANDLING AND MILLING:-
MASHING:-
FERMENTATION:
DISTILLAITON-
TECHNOLOGY FOR ETHANOL PRODUCTION
ACID HYDROLYSIS OF DAMAGED RICE
INCUBATION AT VARYING CONDITIONS
ACID HYDROLYSIS AT VARYING TEMPERATURES
ACID HYDROLYSIS AT VARYING PHYSICAL TREATMENT
THERMO CHEMICAL PROCESS IN HYDROLYSIS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF BROKEN RICE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF SILO
SUPPLIERS OF HAMMER MILLS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF REACTORS
SUPPLIERS OF D.G. SETS
SUPPLIERS OF BOILERS
SUPPLIERS OF CONDENSER
SUPPLIERS OF DISTILLATION COLUMN
SUPPLIERS OF SCRUBBER

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

10 KL/Day

Land & Building

(6 Acres)

Plant & Machinery

US$ 2171428

Rate of Return

26%

Break Even Point

55%