FIBC BAG MANUFACTURING UNIT

Bulk Bags, also known as (FIBCs) Flexible Intermediate Bulk Containers are a wonderful way for transportation and storage of powders or flakes or other products which can freely flow.
A FIBC (Flexible Intermediate Bulk Container) commonly referred to as a “Bulk Bag”, “Big Bag” or “Tote” is an intermediate bulk container, having a body made of a flexible woven material (typically polypropylene), which • Is handled mechanically by fork lift trucks, cranes or hoists when filled.
• Is designed to be lifted from the top by means of integral, permanently attached devices (lift loops, stevedores or sleeves).
• Is intended for shipment of solid material in powder, flake, or granular form.
• Does not require further packaging The dimensions, handling, filling, discharging and barrier features of a FIBC can be customized based on the needs of the customer. FIBCs typically hold anywhere from 1000 – 4000 lbs (500 – 2000 kg) of product.
FIBCs are most often made of thick woven polyethylene or polypropylene, either coated or uncoated, and normally measure around 45–48 inches (114–122 cm) in diameter and varies in height from 100 to 200 cm (39 to 79 inches). Its capacity is normally around 1,000 kg or 2,200 lb, but the larger units can store even more. A bulk bag designed to transport one metric ton (0.98 long tons; 1.1 short tons) of material will itself only weigh 5–7 lb (2.3–3.2 kg).

INTRODUCTION
PROJECT LOCATION
MAP
TRANSPORT AND CONNECTIONS
HISTORY OF FIBC
THE 1940S AND HUMBLE BEGINNINGS
20 YEARS AHEAD AND 50 YEARS AGO
USES AND APPLICATION
USES OF FIBC BAGS FOR BULK TRANSPORTATION
1. TRANSPORTING FINE POWDERS
2. TRANSPORTING FOOD GRADE PRODUCTS
3. TRANSPORTING PHARMACEUTICAL PRODUCTS
4. TRANSPORTING CHEMICALS
5. TRANSPORTATION OF AGRICULTURAL PRODUCTS
6. TRANSPORTATION OF BUILDING/CONSTRUCTION MATERIALS
7. TRANSPORTATION OF MINERALS AND POWDERED METALS
8. PETROLEUM PRODUCTS TRANSPORTATION
9. TRANSPORTATION OF PLASTICS
10. WOOD AND PAPER TRANSPORTATION
PROPERTIES OF FIBC BAG
CALCULATION OF FIBC BAG
CALCULATE THE WEIGHT OF A FIBC BAG
CALCULATE BAG CAPACITY
CALCULATE BAG SIZE
WHY USE FIBC BAG/BULK BAG
1. FLEXIBILITY
2. EASY TO FILL AND DISCHARGE
3. BULK BAGS ARE ENVIRONMENTALLY FRIENDLY
4. BULK BAGS ARE COST EFFECTIVE
5. FAST AND EASY TO TRANSPORT
6. EXCITING PRINTING OPTIONS
TYPES OF FIBC
TYPE A BULK BAGS
SAFE USE FOR TYPE A BULK BAGS:
DO NOT USES TYPE A BULK BAGS FOR:
TYPE B BULK BAGS
TYPE B BULK BAGS
DO NOT USE TYPE B BULK BAGS FOR:
TYPE C BULK BAGS
SAFE USE FOR TYPE C BULK BAGS:
DO NOT USE TYPE C BULK BAGS:
TYPE D BULK BAGS
SAFE USE FOR TYPE D BULK BAGS:
DO NOT USE TYPE D BULK BAGS:
MARKET SURVEY
FIBC CONDUCTIVE BAGS: MARKET DYNAMICS
SEGMENTAL ANALYSIS
REGIONAL ANALYSIS
FIBC CONDUCTIVE BAGS: MARKET SEGMENTATION
FIBC CONDUCTIVE BAGS MARKET: REGIONAL OUTLOOK
FIBC CONDUCTIVE BAGS MARKET: KEY PLAYERS
MAUFACTURING PROCESS
EXTRUSION
WEAVING
LAMINATION / COATING (OPTIONAL)
CUTTING
PRINTING
WEBBING
SEWING
INSPECTION
TOP LIFT TESTING
PACKING / BALING / PALLETIZING
STORAGE
BAG DESIGNS
U-PANEL FIBC
CIRCULAR / TUBULAR FIBC
FOUR-PANEL FIBC
CONICAL FIBC
SINGLE AND DOUBLE LOOP FIBC
TUNNEL LIFT FIBC
LOOP CONSTRUCTION
TOP FILLING OPTIONS
BULK BAGS TOP FILLING OPTION ARE AS UNDER:-
FIBC TESTING
FIBC DESIGN & CONSTRUCTION TYPES
CYCLIC TESTING FOR BULK BAGS
BELOW IS A COMPARATIVE TABLE TO UNDERSTAND THE DIFFERENCES
BETWEEN 5:1, 6:1 AND 8:1 SAFETY FACTOR OF THE BAG.
COMPRESSION TEST*
FIBC DROP TEST*
TEAR TEST*
ULTRA VIOLET RADIATION
MARKING AND LABELLING FIBC
MACHINERY SUPPLIERS
RAW MATERIAL SUPPLIERS
PP (POLYPROPYLENE HOMOPOLYMER)
POLYETHYLENE (LOW DENSITY POLYETHYLENE)
CACO3 (CALCIUM CARBONATE) NATURAL
UV INHIBITORS (ULTRA VIOLET)
COLOR PIGMENTS
MACHINERY PHOTOGRAPHS
EXTRUSION TAPE LINE (FIBC TAPES)
WEAVING-CIRCULAR LOOM (HEAVY DUTY FABRICS)
LAMINATION / COATING (OPTIONAL)
PRINTING
WEBBING
SEWING
FIBC CONVERSION (CUTTING)
INSPECTION
RAW MATERIAL PHOTOGRAPHS
PP (POLYPROPYLENE HOMOPOLYMER)
POLYETHYLENE (LOW DENSITY POLYETHYLENE)
CACO3 (CALCIUM CARBONATE) NATURAL
UV INHABITORS (ULTRA VIOLET)
PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)