Description
INTRODUCTION
SMOOTHIES
FIVE SIMPLE STEPS MAKE THE PERFECT SMOOTHIE RECIPE.
TOP 10 BEST PACKED FRUIT JUICE BRANDS IN INDIA
1. SAFAL:
2. 24 MANTRA:
3. DEL MONTE:
4. MINUTE MAID:
5. CAPRI SUN:
6. B NATURAL:
7. CERES:
8. PAPER BOAT:
9. REAL:
10. TROPICANA:
USES AND APPLICATIONS
FRUIT JUICE BENEFITS:
1) WATERMELON JUICE.
2) POMEGRANATE JUICE.
3) BLUEBERRY JUICE.
4) GRAPEFRUIT JUICE.
5) CRANBERRY JUICE.
6) ORANGE JUICE.
7) BEET JUICE.
AVAILABILITY OF RAW MATERIALS
B.I.S. SPECIFICATION
PACKAGED JUICE MARKET IN INDIA
THE INDIAN FRUIT JUICES MARKET
A COMPETITIVE LANDSCAPE
PREFERRED PACK SIZES
GROWTH DRIVERS
CHANGING CONSUMER LIFESTYLES:
INCREASED HEALTH AWARENESS:
HYGIENE MATTERS:
GROWING CATEGORY OF INFORMED BUYERS:
RISING DISPOSABLE INCOMES:
BOOMING MODERN RETAIL:
HABITUAL PURCHASE:
INTRODUCTION TO NEW FLAVOURS:
KEY CHALLENGES
OPPORTUNITIES
GROWTH OF FRUIT BASED BEVERAGES IN INDIA
GROWTH DRIVERS
CHANGING CONSUMER LIFESTYLES:
INCREASED HEALTH AWARENESS:
HYGIENE MATTERS:
GROWING CATEGORY OF INFORMED BUYERS:
BOOMING MODERN RETAIL:
HABITUAL PURCHASE:
OPPORTUNITIES
SHIFT TOWARDS 100 PERCENT JUICES FROM SWEETENED JUICES:
HEALTHY PROPOSITION:
UNIQUE OFFERING:
WIDER OPTION:
PRODUCT EXTENSION:
MARKET POSITION OF FRUIT JUICE
BRANDED FRUIT JUICE SEGMENT
JUICY DETAILS
MARKET OVERVIEW OF SMOOTHIES
SMOOTHIES MARKET SIZE, SHARE AND GROWTH ANALYSIS
RECENT DEVELOPMENTS:
DETAILED SEGMENTATION OF THE SMOOTHIES INDUSTRY
BASED ON PRODUCT:
SMOOTHIES INDUSTRY-BY DISTRIBUTION CHANNEL
MANUFACTURERS/EXPORTERS OF FRUIT JUICES
MANUFACTURE OF RTS JUICE
SEQUENCES IN RTS PREPARATION:-
BLENDING:
HOMOGENIZATION:
SUGAR SYRUP PREPARATION:
PROCESS FLOW SHEET
RTS JUICE PREPARATION DETAILS
1. PULP COLLECTION TANK –
2. SS TRANSFER PUMP –
3. BLENDING TANK –
4. TRANSFER PUMP –
SUGAR SYRUP PREPARATION SECTION:
1. SUGAR SYRUP PREPARATION –
2. TRANSFER PUMP –
3. FILTER –
4. READY SUGAR HODLING TANK –
5. TRANSFER PUMP TO BLENDING TANK –
6. FILLING SECTION – AIR CONVEYOR, RINSER, FILLER & CAPPER –
2. COOLER –
3. CHILLING PLANT –
4. SLAT CONVEYOR WITH INSPECTION –
5. SHRINK TUNNEL SYSTEM –
6. DATE & BATCH PRINTING –
7. PACKING TABLE –
PROCESS OF FRUIT JUICE
FILTRATION
PRESERVATION
PROCESS FLOW SHEET
PRODUCTION METHOD OF FRUIT BASED BEVERAGES
PREPARATION OF RAW MATERIAL
JUICE EXTRACTION
FILTERING
BATCH PREPARATION
PASTEURIZATION
PASTEURISATION TIMES AT 80OC FOR DIFFERENT
THE PROS AND CONS OF PASTEURIZING WITHIN AFTER BOTTLING
FILLING AND BOTTLING
MANUFACTURE OF PASSION FRUIT JUICE
RECIPE
METHOD
MANUFACTURE IN GENERAL
CLEANING
SORTING
COMMINUTION
ENZYME TRETMENT OF PULP
PRESS AIDS
EXTRACTION
CITRUS
DECIDUOUS
CLARIFICATION
PASTEURIZATION
CHEMICAL PRESERVATIVES
SOURCES OF BEVERAGE JUICE
1. CORES
2. JUICE TRIMMINGS
3. ERADICATOR MEAT
4. SMALL FRUIT
5. JUICE DRAINED FROM CRUSHED PINEAPPLE (KETTLE DRAINED)
6. JUICE DRAINED FROM ERADICATOR MEAT
7. JUICE DRAINING FROM CYLINDERS AND SLICES DURING PROCESSING
TRIMMING SLICING GRADING AND PACKING OPERATIONS
JUICE PREPARATION
BLENDING
WASHING
SORTING
JUICE PROCESSING
UNCLARIFIED JUICE
“CRUSHED” APPLE JUICE
CENTRIFUGED APPLE JUICE
FILTERED APPLE JUICE
FORMULATION OF SMOOTHIES
BLUE BERRY AND COCONUT MILK SMOOTHIES
STRAWBERRY, BANANA, ORANGE SMOOTHIC
BERRY BANANA SMOOTHIE
BANANA AVOCADO SMOOTHIE
MANUFACTURE DETAILS OF SMOOTHIES
THE MANUFACTURING PROCESS IS SUBJECT TO A NUMBER OF PROBLEMS:
STAGE 1
HIGH SHEAR LABORATORY MIXERS
HIGH SHEAR BATCH MIXERS
HIGH SHEAR IN-LINE MIXERS
SILVERSON BLENDING PLANT
PROCESS FLOW DIAGRAM OF SMOOTHIES
QUALITY CONTROL IN FRUIT JUICES
PRESERVATIVES IN FRUIT JUICES AND FRUIT DRINKS
DETAILS & TECHNICAL SPECIFICATION OF PLANT & MACHINERY FOR RTS JUICE
SCHEME OF TREATMENT
PRETREATMENT
PRETREATMENT FOR R.O. STREAM
PRE-OXIDATION OF RAW WATER
COARSE FILTRATION BY HIGH CAPACITY MULTIGRADE SAND FILTER
ACTIVATED CARBON FILTER
PRETREATMENT FOR REVERSE OSMOSIS STREAM
FINE FILTRATION BY MULTI MICRON CARTRIDGES FILTER
DESALINATION BY REVERSE OSMOSIS UNIT
ROUTINE MEMBRANE FLUSHING / CLEANING SYSTEM
MULTI STAGE STERLISATION
ULTRA VIOLET UNIT
PROCESSING SECTION FOR JUICE PLANT
JUICE LINE- BLENDING & PASTEURIZATION
1. STEAM JACKETED TANKS WITH INSULATION & STIRRER
2. CENTRIFUGAL PUMP: 2000 LPH 1 NO.
3. UPLEX FILTER 2000 LPH 1 NO.
4. SUGAR SYRUP HOLDING TANK 1 NO.
5. CENTRIFUGAL PUMP: 4000 LPH 1 NO.
6. BLENDING TANK 3 NOS.
7. CENTRIFUGAL PUMP: 2000 LPH 1NO.
(SUITABLE TO HOMOGENISE JUICES TO THE DESIRED CONSISTENCY)
CAPACITY 2000 LPH
8. VERTICAL STORAGE TANK 1 NO.
9. CENTRIFUGAL PUMP: 2000 LPH 1 NO.
10. MULTI-TUBE COAXIAL HEAT PASTEURIZER: 2000 LPH 1 NO.
TECHNICAL DETAILS
ACCESSORIES
BALANCE TANK 1 NO.
PASTEURIZER FEED PUMP 1 NO.
HOT WATER PREPARATION SYSTEM 1 NO.
MULTI COAXIAL HEAT EXCHANGER/ HOLDING TUBES
HOT WATER RECIRCULATION PUMP: 1 NO
INSTRUMENTATION & CONTROL PANEL
12. OVERHEAD INSULATED HOLDING TANK 2000 LTRS. 1 NO.
OPERATION:
INFEED AIR CONVEYOR
INFEED BOTTLE TRANSFER ROTOR
RINSING
FILLING
CAPPING SECTION
OUTFEED SLAT CONVEYOR
ELECTRICAL CONTROL PANEL
2. CONSTRUCTION.
CONSTRUCTION DETAILS:
OPERATION DETAILS:
COOLING ZONES:
STANDARD ACCESSORIES:
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF ROTARY WASHER
SUPPLIERS OF PEELING MACHINE
SUPPLIERS OF FRUIT WASHER
SUPPLIERS OF JUICE EXTRACTOR
SUPPLIERS OF LABORATORY EQUIPMENTS/LABORATORY TESTING EQUIPMENTS
SUPPLIERS OF FILTER PRESS
SUPPLIERS OF JUICE HOMOGENIZER
SUPPLIERS OF AIR COMPRESSOR
SUPPLIERS OF BOILERS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PET PREFORMS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)