FRUIT JUICE AND SMOOTHIES

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Juice is a beverage made from the extraction or pressing out of the natural liquid contained in fruit and vegetables. It can also refer to liquids that are flavored with these or other biological food sources such as meat and seafood (e.g., clam juice). Juice is commonly consumed as a beverage or used as an ingredient or flavoring in foods or other beverages, such as smoothies. Juice emerged as a popular beverage choice after the development of pasteurization methods allowed for its preservation without using fermentation (the approach used with wine production). The Food and Agriculture Organization of the United Nations (FAO) estimated the total world production of citrus fruit juices to be 12,840,318 tones in 2012. The largest fruit juice consumers are New Zealand (nearly a cup, or 8 ounces, each day) and Colombia (more than three quarters of a cup each day). Fruit juice consumption on average increased with country income level. To the American food industry, fruit juice is more profitable than only fruit.

Packaged juice market has charted a high growth trajectory, thanks to its easy availability, anytime-anywhere consumption, and convenience.

The packaged fruit juices market can be divided into three sub-categories: fruit drinks, juices and nectar drinks. Fruit drinks, which have a maximum of 30 percent fruit content, are the highest-selling category, with a 60 percent share of the market. Frooti, Jumpin, Maaza, etc. are the most popular products in this category. Fruit juices, on the other hand are 100 percent composed of fruit content and claim a 30 percent market share at present. In contrast, nectar drinks have between 25 and 90 percent fruit content, but account for only about 10 percent of the market.

The rising number of health-conscious consumers is giving a boost to fruit juices; it has been observed that consumers are shifting from fruit-based drinks to fruit juices as they consider the latter a healthier breakfast/snack option.

Dabur is the market leader in the Indian packaged juices market with its brands Real and Real Active. Other players include Parle, Fresh Gold, and Godrej. Some of the other brands of fruit juices and drinks include Frooti, Appy, Mazza, Minute Maid, Slice, Fresh Gold, and Del Monte. Considering the attractiveness of the segment, diversified consumer food companies such as ITC are working towards making a foray into packaged juices.

As per studies, the most preferred pack size is the individual (small) pack which is convenient, and easy to carry and consume. These are in great demand as out-of-home consumption is on the rise. Tetrapaks are most popular among manufacturers as well as consumers. Some companies are also offering their products in tins (eg Del Monte) and PET bottles (eg Mazza); however, they are more expensive than Tetrapaks, which adds to production costs and as a result, affects the market price.

Fruit juices have created a space for themselves in regular household menus, as a part of a family’s breakfast, social gatherings and evening snacks. As a result, consumers are picking up multiple family packs at one go, which is an emerging consumption trend.

There are several reasons behind the growth of the Indian packaged juices category: Changing consumer lifestyles, increased health awareness, hygiene concerns, growing category of informed buyers, rising disposable incomes, booming modern retail, habitual purchase and introduction to new flavours.

Among all challenges, it is difficult to control the cost of production at the price points of juices, primarily because of rising food inflation. The continuous, year-long supply of raw materials, and the non-stop production of juices for the full season, is another production-linked issue which needs to be managed carefully. Also of vital importance is controlling transportation and logistics costs.

Packaged juices are gradually cementing their place in the urban household in the metros and tier I cities; however, replicating the same success in tier II and III cities is still a struggle as residents in these regions still prefer fresh juices over packaged ones because they are comparatively cheaper, and also in sync with the traditional belief that juices are best consumed freshly pressed.

It is appropriate to say that the packaged juices market in India is still evolving. As there are many national and international brands on the verge of succeeding and expanding further into the field, new entrants can also cash in on this opportunity by positioning/promoting packaged and bottled fruit juices as part of the consumers’ daily diet. Simultaneously, it is critical to ensure affordability for consumers, while maintaining the hygienic aspects and quality of products throughout the year.

The commercial production of fruit juices began in Europe shortly after the term of the century when the Boehi process was developed for the storage of apple juices under Co2 and refrigeration. The bulk storage permitted distribution of juice in returnable bottles over an extended period. Prior to that time fruit juices were available for only short periods after harvest and before the onset of fermentation.

In the United States, the sale of bottled or canned juices-tomato, grape and citrus-started around 1929. During world war II, commercial Juice production was greatly increased and the market continued to expand in the postwar years through the application of new technologies.

A smoothie is a drink made from pureed raw fruit and/or vegetables, typically using a blender. A smoothie often has a liquid base such as water, fruit juice, plant milk, and sometimes dairy products, such as milk, yogurt, ice cream or cottage cheese. Smoothies may be made using other ingredients, such as crushed ice, sweeteners (honey or sugar), vinegar, whey powder, chocolate or nutritional supplements, among others by personal choice.

As products typically using raw fruits or vegetables, smoothies include dietary fiber (e.g. pulp, skin, and seeds) and so are thicker than fruit juice, often with a consistency similar to a milkshake. Smoothies, particularly “green smoothies” that include vegetables, may be marketed to health-conscious people for being healthier than milkshakes.

The healthfulness of a smoothie depends on its ingredients and their proportions. Many smoothies include large or multiple servings of fruits and vegetables, which are recommended in a healthy diet and intended to be a meal replacement. However, fruit juice containing high amounts of sugar can increase caloric intake and promote weight gain. Similarly, ingredients such as protein powders, sweeteners, or ice cream are often used in smoothie recipes, some of which contribute mostly to flavor and further caloric intake.

A green smoothie typically consists of 40–50% green vegetables (roughly half), usually raw green leafy vegetables, such as spinach, kale, swiss chard, collard greens, celery, parsley, or broccoli, with the remaining ingredients being mostly or entirely fruit. Wheatgrass and spirulina are also used as healthful ingredients. Most green leafy vegetables have a bitter flavor when served raw, but this can be ameliorated by choosing certain less-bitter vegetables (e.g. baby spinach) or combining with certain fruit (e.g. banana softens both the flavor and texture). Some blender manufacturers now specifically target their products towards making green smoothies and provide a booklet of recipes for them.

If the fruit ingredients and the green vegetable ingredients are both juiced ahead of time, the mixed juice doesn’t even have to be blended like a smoothie, i.e. a green juice.

Many different smoothies are part of Indian, Mediterranean, and Middle Eastern cuisine. Fruit sharbat (a popular West and South Asian drink) sometimes include yogurt and honey, too. In India, the lassi is a smoothie or milkshake comprising crushed ice, yogurt, sugar and mango; in the south, pineapple smoothies made with crushed ice, sugar and no yogurt are common.

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Description

INTRODUCTION
SMOOTHIES
FIVE SIMPLE STEPS MAKE THE PERFECT SMOOTHIE RECIPE.
TOP 10 BEST PACKED FRUIT JUICE BRANDS IN INDIA
1. SAFAL:
2. 24 MANTRA:
3. DEL MONTE:
4. MINUTE MAID:
5. CAPRI SUN:
6. B NATURAL:
7. CERES:
8. PAPER BOAT:
9. REAL:
10. TROPICANA:
USES AND APPLICATIONS
FRUIT JUICE BENEFITS:
1) WATERMELON JUICE.
2) POMEGRANATE JUICE.
3) BLUEBERRY JUICE.
4) GRAPEFRUIT JUICE.
5) CRANBERRY JUICE.
6) ORANGE JUICE.
7) BEET JUICE.
AVAILABILITY OF RAW MATERIALS
B.I.S. SPECIFICATION
PACKAGED JUICE MARKET IN INDIA
THE INDIAN FRUIT JUICES MARKET
A COMPETITIVE LANDSCAPE
PREFERRED PACK SIZES
GROWTH DRIVERS
CHANGING CONSUMER LIFESTYLES:
INCREASED HEALTH AWARENESS:
HYGIENE MATTERS:
GROWING CATEGORY OF INFORMED BUYERS:
RISING DISPOSABLE INCOMES:
BOOMING MODERN RETAIL:
HABITUAL PURCHASE:
INTRODUCTION TO NEW FLAVOURS:
KEY CHALLENGES
OPPORTUNITIES
GROWTH OF FRUIT BASED BEVERAGES IN INDIA
GROWTH DRIVERS
CHANGING CONSUMER LIFESTYLES:
INCREASED HEALTH AWARENESS:
HYGIENE MATTERS:
GROWING CATEGORY OF INFORMED BUYERS:
BOOMING MODERN RETAIL:
HABITUAL PURCHASE:
OPPORTUNITIES
SHIFT TOWARDS 100 PERCENT JUICES FROM SWEETENED JUICES:
HEALTHY PROPOSITION:
UNIQUE OFFERING:
WIDER OPTION:
PRODUCT EXTENSION:
MARKET POSITION OF FRUIT JUICE
BRANDED FRUIT JUICE SEGMENT
JUICY DETAILS
MARKET OVERVIEW OF SMOOTHIES
SMOOTHIES MARKET SIZE, SHARE AND GROWTH ANALYSIS
RECENT DEVELOPMENTS:
DETAILED SEGMENTATION OF THE SMOOTHIES INDUSTRY
BASED ON PRODUCT:
SMOOTHIES INDUSTRY-BY DISTRIBUTION CHANNEL
MANUFACTURERS/EXPORTERS OF FRUIT JUICES
MANUFACTURE OF RTS JUICE
SEQUENCES IN RTS PREPARATION:-
BLENDING:
HOMOGENIZATION:
SUGAR SYRUP PREPARATION:
PROCESS FLOW SHEET
RTS JUICE PREPARATION DETAILS
1. PULP COLLECTION TANK –
2. SS TRANSFER PUMP –
3. BLENDING TANK –
4. TRANSFER PUMP –
SUGAR SYRUP PREPARATION SECTION:
1. SUGAR SYRUP PREPARATION –
2. TRANSFER PUMP –
3. FILTER –
4. READY SUGAR HODLING TANK –
5. TRANSFER PUMP TO BLENDING TANK –
6. FILLING SECTION – AIR CONVEYOR, RINSER, FILLER & CAPPER –
2. COOLER –
3. CHILLING PLANT –
4. SLAT CONVEYOR WITH INSPECTION –
5. SHRINK TUNNEL SYSTEM –
6. DATE & BATCH PRINTING –
7. PACKING TABLE –
PROCESS OF FRUIT JUICE
FILTRATION
PRESERVATION
PROCESS FLOW SHEET
PRODUCTION METHOD OF FRUIT BASED BEVERAGES
PREPARATION OF RAW MATERIAL
JUICE EXTRACTION
FILTERING
BATCH PREPARATION
PASTEURIZATION
PASTEURISATION TIMES AT 80OC FOR DIFFERENT
THE PROS AND CONS OF PASTEURIZING WITHIN AFTER BOTTLING
FILLING AND BOTTLING
MANUFACTURE OF PASSION FRUIT JUICE
RECIPE
METHOD
MANUFACTURE IN GENERAL
CLEANING
SORTING
COMMINUTION
ENZYME TRETMENT OF PULP
PRESS AIDS
EXTRACTION
CITRUS
DECIDUOUS
CLARIFICATION
PASTEURIZATION
CHEMICAL PRESERVATIVES
SOURCES OF BEVERAGE JUICE
1. CORES
2. JUICE TRIMMINGS
3. ERADICATOR MEAT
4. SMALL FRUIT
5. JUICE DRAINED FROM CRUSHED PINEAPPLE (KETTLE DRAINED)
6. JUICE DRAINED FROM ERADICATOR MEAT
7. JUICE DRAINING FROM CYLINDERS AND SLICES DURING PROCESSING
TRIMMING SLICING GRADING AND PACKING OPERATIONS
JUICE PREPARATION
BLENDING
WASHING
SORTING
JUICE PROCESSING
UNCLARIFIED JUICE
“CRUSHED” APPLE JUICE
CENTRIFUGED APPLE JUICE
FILTERED APPLE JUICE
FORMULATION OF SMOOTHIES
BLUE BERRY AND COCONUT MILK SMOOTHIES
STRAWBERRY, BANANA, ORANGE SMOOTHIC
BERRY BANANA SMOOTHIE
BANANA AVOCADO SMOOTHIE
MANUFACTURE DETAILS OF SMOOTHIES
THE MANUFACTURING PROCESS IS SUBJECT TO A NUMBER OF PROBLEMS:
STAGE 1
HIGH SHEAR LABORATORY MIXERS
HIGH SHEAR BATCH MIXERS
HIGH SHEAR IN-LINE MIXERS
SILVERSON BLENDING PLANT
PROCESS FLOW DIAGRAM OF SMOOTHIES
QUALITY CONTROL IN FRUIT JUICES
PRESERVATIVES IN FRUIT JUICES AND FRUIT DRINKS
DETAILS & TECHNICAL SPECIFICATION OF PLANT & MACHINERY FOR RTS JUICE
SCHEME OF TREATMENT
PRETREATMENT
PRETREATMENT FOR R.O. STREAM
PRE-OXIDATION OF RAW WATER
COARSE FILTRATION BY HIGH CAPACITY MULTIGRADE SAND FILTER
ACTIVATED CARBON FILTER
PRETREATMENT FOR REVERSE OSMOSIS STREAM
FINE FILTRATION BY MULTI MICRON CARTRIDGES FILTER
DESALINATION BY REVERSE OSMOSIS UNIT
ROUTINE MEMBRANE FLUSHING / CLEANING SYSTEM
MULTI STAGE STERLISATION
ULTRA VIOLET UNIT
PROCESSING SECTION FOR JUICE PLANT
JUICE LINE- BLENDING & PASTEURIZATION
1. STEAM JACKETED TANKS WITH INSULATION & STIRRER
2. CENTRIFUGAL PUMP: 2000 LPH 1 NO.
3. UPLEX FILTER 2000 LPH 1 NO.
4. SUGAR SYRUP HOLDING TANK 1 NO.
5. CENTRIFUGAL PUMP: 4000 LPH 1 NO.
6. BLENDING TANK 3 NOS.
7. CENTRIFUGAL PUMP: 2000 LPH 1NO.
(SUITABLE TO HOMOGENISE JUICES TO THE DESIRED CONSISTENCY)
CAPACITY 2000 LPH
8. VERTICAL STORAGE TANK 1 NO.
9. CENTRIFUGAL PUMP: 2000 LPH 1 NO.
10. MULTI-TUBE COAXIAL HEAT PASTEURIZER: 2000 LPH 1 NO.
TECHNICAL DETAILS
ACCESSORIES
BALANCE TANK 1 NO.
PASTEURIZER FEED PUMP 1 NO.
HOT WATER PREPARATION SYSTEM 1 NO.
MULTI COAXIAL HEAT EXCHANGER/ HOLDING TUBES
HOT WATER RECIRCULATION PUMP: 1 NO
INSTRUMENTATION & CONTROL PANEL
12. OVERHEAD INSULATED HOLDING TANK 2000 LTRS. 1 NO.
OPERATION:
INFEED AIR CONVEYOR
INFEED BOTTLE TRANSFER ROTOR
RINSING
FILLING
CAPPING SECTION
OUTFEED SLAT CONVEYOR
ELECTRICAL CONTROL PANEL
2. CONSTRUCTION.
CONSTRUCTION DETAILS:
OPERATION DETAILS:
COOLING ZONES:
STANDARD ACCESSORIES:
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF ROTARY WASHER
SUPPLIERS OF PEELING MACHINE
SUPPLIERS OF FRUIT WASHER
SUPPLIERS OF JUICE EXTRACTOR
SUPPLIERS OF LABORATORY EQUIPMENTS/LABORATORY TESTING EQUIPMENTS
SUPPLIERS OF FILTER PRESS
SUPPLIERS OF JUICE HOMOGENIZER
SUPPLIERS OF AIR COMPRESSOR
SUPPLIERS OF BOILERS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PET PREFORMS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

4000 Ltr./Day

Land & Building

(1200 sq.mt.)

Plant & Machinery

US$ 100000

Rate of Return

23%

Break Even Point

62%