FRUIT JUICE AND SMOOTHIES

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Juice is a beverage made from the extraction or pressing out of the natural liquid contained in fruit and vegetables. It can also refer to liquids that are flavored with these or other biological food sources such as meat and seafood (e.g., clam juice). Juice is commonly consumed as a beverage or used as an ingredient or flavoring in foods or other beverages, such as smoothies. Juice emerged as a popular beverage choice after the development of pasteurization methods allowed for its preservation without using fermentation (the approach used with wine production). The Food and Agriculture Organization of the United Nations (FAO) estimated the total world production of citrus fruit juices to be 12,840,318 tones in 2012. The largest fruit juice consumers are New Zealand (nearly a cup, or 8 ounces, each day) and Colombia (more than three quarters of a cup each day). Fruit juice consumption on average increased with country income level. To the American food industry, fruit juice is more profitable than only fruit.

Packaged juice market has charted a high growth trajectory, thanks to its easy availability, anytime-anywhere consumption, and convenience.

The packaged fruit juices market can be divided into three sub-categories: fruit drinks, juices, and nectar drinks. Fruit drinks, which have a maximum of 30 percent fruit content, are the highest-selling category, with a 60 percent share of the market. Frooti, Jumpin, Maaza, etc. are the most popular products in this category. Fruit juices, on the other hand, are 100 percent composed of fruit content, and claim a 30 percent market share at present. In contrast, nectar drinks have between 25 and 90 percent fruit content, but account for only about 10 percent of the market.

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Description

INTRODUCTION
SMOOTHIES
TOP 10 BEST PACKED FRUIT JUICE BRANDS IN INDIA
10. SAFAL:
9. 24 MANTRA:
8. DEL MONTE:
7. MINUTE MAID:
6. CAPRI SUN:
5. B NATURAL:
4. CERES:
3. PAPER BOAT:
2. REAL:
1. TROPICANA:
USES AND APPLICATIONS
FRUIT JUICE BENEFITS:
AVAILABILITY OF RAW MATERIALS
B.I.S. SPECIFICATION
PACKAGED JUICE MARKET IN INDIA
THE INDIAN FRUIT JUICES MARKET
A COMPETITIVE LANDSCAPE
PREFERRED PACK SIZES
GROWTH DRIVERS
KEY CHALLENGES
OPPORTUNITIES
OVERVIEW OF FRUIT BASED BEVERAGES
MARKET POSITION
BRANDED FRUIT JUICE SEGMENT
JUICY DETAILS
MARKET OVERVIEW OF SMOOTHIES
SMOOTHIES MARKET SIZE, SHARE AND GROWTH ANALYSIS
RECENT DEVELOPMENTS:
SMOOTHIES MARKET GROWTH AND DEMAND ANALYSIS
DETAILED SEGMENTATION OF THE SMOOTHIES INDUSTRY
BASED ON PRODUCT:
SMOOTHIES INDUSTRY-BY DISTRIBUTION CHANNEL
WESTERN REGIONS STRONG MARKET
MANUFACTURERS/EXPORTERS OF FRUIT JUICES
MANUFACTURE OF RTS JUICE
SEQUENCES IN RTS PREPARATION:-
SUGAR SYRUP PREPARATION
PROCESS FLOW SHEET
PROCESS OF FRUIT JUICE
FILTRATION
PRESERVATION
PROCESS FLOW SHEET
PRODUCTION METHOD OF FRUIT BASED BEVERAGES
PREPARATION OF RAW MATERIAL
JUICE EXTRACTION
FILTERING
BATCH PREPARATION
PASTEURIZATION
PASTEURISATION TIMES AT 80OC FOR DIFFERENT
THE PROS AND CONS OF PASTEURIZING WITHIN AFTER BOTTLING
FILLING AND BOTTLING
MANUFACTURE OF PASSION FRUIT JUICE
RECIPE
METHOD
MANUFACTURE IN GENERAL
CLEANING
SORTING
COMMINUTION
ENZYME TRETMENT OF PULP
PRESS AIDS
EXTRACTION
CITRUS
DECIDUOUS
CLARIFICATION
PASTEURIZATION
CHEMICAL PRESERVATIVES
SOURCES OF BEVERAGE JUICE
1. CORES
2. JUICE TRIMMINGS
3. ERADICATOR MEAT
4. SMALL FRUIT
5. JUICE DRAINED FROM CRUSHED PINEAPPLE (KETTLE DRAINED)
6. JUICE DRAINED FROM ERADICATOR MEAT
7. JUICE DRAINING FROM CYLINDERS AND SLICES DURING PROCESSING
TRIMMING SLICING GRADING AND PACKING OPERATIONS
JUICE PREPARATION
BLENDING
WASHING
SORTING
JUICE PROCESSING
UNCLARIFIED JUICE
“CRUSHED” APPLE JUICE
CENTRIFUGED APPLE JUICE
FILTERED APPLE JUICE
MANUFACTURING PROCESS OF SMOOTHIES
THE MANUFACTURING PROCESS IS SUBJECT TO A NUMBER OF PROBLEMS
STAGE 1
THE ADVANTAGES
FORMULATION OF SMOOTHIES
BLUE BERRY AND COCONUT MILK SMOOTHIES
STRAWBERRY, BANANA, ORANGE SMOOTHIC
BERRY BANANA SMOOTHIE
BANANA AVOCADO SMOOTHIE
PROCESS FLOW DIAGRAM OF SMOOTHIES
QUALITY CONTROL IN FRUIT JUICES
PRESERVATIVES IN FRUIT JUICES AND FRUIT DRINKS
DETAILS & TECHNICAL SPECIFICATION OF PLANT & MACHINERY
FOR RTS JUICE
SCHEME OF TREATMENT
PRETREATMENT
PRETREATMENT FOR R.O. STREAM
PRE-OXIDATION OF RAW WATER
COARSE FILTRATION BY HIGH CAPACITY MULTIGRADE SAND FILTER
ACTIVATED CARBON FILTER
PRETREATMENT FOR REVERSE OSMOSIS STREAM
FINE FILTRATION BY MULTI MICRON CARTRIDGES FILTER
DESALINATION BY REVERSE OSMOSIS UNIT
ROUTINE MEMBRANE FLUSHING / CLEANING SYSTEM
MULTI STAGE STERLISATION
ULTRA VIOLET UNIT
PROCESSING SECTION FOR JUICE PLANT
JUICE LINE- BLENDING & PASTEURIZATION
1. STEAM JACKETED TANKS WITH INSULATION & STIRRER
2. CENTRIFUGAL PUMP: 2000 LPH 1NO.
3. DUPLEX FILTER 2000 LPH 1NO.
4. SUGAR SYRUP HOLDING TANK 1 NO.
5. CENTRIFUGAL PUMP: 4000 LPH 1 NO.
6. BLENDING TANK 3 NOS.
7. CENTRIFUGAL PUMP: 2000 LPH 1NO.
8. VERTICAL STORAGE TANK 1 NO.
9. CENTRIFUGAL PUMP: 2000 LPH 1 NO.
10. MULTI-TUBE COAXIAL HEAT PASTEURIZER: 2000 LPH 1 NO.
TECHNICAL DETAILS
ACCESSORIES
MULTI COAXIAL HEAT EXCHANGER/ HOLDING TUBES
HOT WATER RECIRCULATION PUMP:
INSTRUMENTATION & CONTROL PANEL
12. OVERHEAD INSULATED HOLDING TANK 2000 LTRS. 1 NO.
OPERATION:
INFEED AIR CONVEYOR
INFEED BOTTLE TRANSFER ROTOR
RINSING
FILLING
CAPPING SECTION
OUTFEED SLAT CONVEYOR
ELECTRICAL CONTROL PANEL
2. CONSTRUCTION.
CONSTRUCTION DETAILS:
OPERATION DETAILS:
COOLING ZONES:
STANDARD ACCESSORIES:
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF ROTARY WASHER
SUPPLIERS OF PEELING MACHINE
SUPPLIERS OF FRUIT WASHER
SUPPLIERS OF JUICE EXTRACTOR
SUPPLIERS OF LABORATORY EQUIPMENTS/LABORATORY
TESTING EQUIPMENTS
SUPPLIERS OF FILTER PRESS
SUPPLIERS OF JUICE HOMOGENIZER
SUPPLIERS OF AIR COMPRESSOR
SUPPLIERS OF BOILERS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PET PREFORMS

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

8000 Ltr/day
Land & Building

(2000 Sq.MT)
Plant & Machinery

US$.233500
Rate of Return

49%
Break Even Point

37%

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