Description
INTRODUCTION
PROCESS OF GALVANIZING
GI SHEETS SPECIFICATION
ADVANTAGES OF GALVANISING
USES AND APPLICATION OF GALVANISING
B.I.S. SPECIFICATION
PROCESS FLOW CHART
GALVANISING PROCESS
MANUFACTURING PROCESS OVERVIEW
THE GALVANIZING PROCESS CAN BE GROUPED TOGETHER UNDER
THREE CATEGORIES, NAMELY
SOME OF THE COMMON TERMINOLOGIES USED IN GALVANIZING
PROCESS ARE AS FOLLOWING:
ASH –
DROSS –
FLUX –
OVER-PICKLING –
INHIBITOR –
GALVANIZING BATH-
ALUMINUM ADDITIONS –
COATING THICKNESS
THE METALLURGICAL BOND
HOT DIP GALVANIZING PROCESS
ALL GALVANIZING CONSISTS OF FOUR FUNDAMENTAL STEPS:
1. SURFACE PREPARATION:
A. DEGREASING
B. CLEANING
C. PICKLING
D. AGITATION
E. RINSING
F. FLUXING
2. GALVANIZING:
A. IMMERSION
B. WITHDRAWAL
C. WATER QUENCHING
D. CENTRIFUGING
E. THREAD BRUSHING
3. POST TREATMENT:
4. STACKING:
5. INSPECTION:
CHARACTERISTICS OF GALVANIZED SURFACES
6. QUALITY CONTROL:
INSPECTION & TESTING
MARKET POSITION
CONSTRUCTION INDUSTRY TO LEAD THE GLOBAL GALVANIZED
STEEL MARKET
GALVANISED STEEL MARKET
COASTAL INFRASTRUCTURE
AUTO SECTOR
THE RAILWAYS
ENERGY SECTOR
GALVANIZED STRUCTURE STEEL MARKET
GLOBAL GALVANIZED STRUCTURE STEEL MARKET COMPETITION
BY TOP MANUFACTURERS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF GALVANISING SERVICES
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF ZINC INGOT
SUPPLIERS OF CASTIC SODA
SUPPLIERS OF HYDROCHLORIC ACID
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF HOT DIP GALVANISING PLANT
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)