GINGER POWDER

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Ginger is an ancient medicinal plant belonging to Zingiberaceae family which is officially known as Zingiber officinale Rosc and it is indigenous to south-eastern Asia (Purseglove et al., 1981). It is one of the earliest known treasured spices esteemed for its pungency and aroma, viewed as a healing gift from God by Indian Ayurvedic systems. Since a very long time ginger is known for its medicinal value as a digestive aid, spiritual beverage, aphrodisiac, antiemetic, anticancer, anti-platelet, antimicrobial, anti-parasitic, anti-oxidant, antiinflammatory, analgesic, hepato-protective, and immune stimulating properties (Malhotra and Singh, 2003). India is the largest producer and consumer of ginger contributing about 31% of total global production followed by China, Nepal, Indonesia, Nigeria, and Thailand. In the countries such as Canada, U.K, U.S.A. ginger is used in soft drink manufacturing industry, baking industry and meat processing industry up to a great extend but it rarely used for cooking. Ginger brine is most popular in Japan.

Orissa, Kerala, Karnataka, Arunachal Pradesh, West Bengal, Sikkim and Madhya Pradesh are the major ginger producing states in India. Among which Kerala contribute 33 per cent to the total production by which it has prove to be the largest ginger producing state in India (Gupta, 2008). Cochin ginger and Calicut ginger are the popular Indian ginger varieties in the world market. India produces 6,83,000 tons of ginger per annum that is almost 1/3rd of world‟s total production (FAO). 30 per cent of total production of ginger in India is transferred to dry ginger, 50 per cent is taken as fresh or green ginger and the rest part is used as seed materials. Kerala is the largest producer of dry ginger in India, which has taken a major share in export.

Ginger one of the oldest and most important spices, consists of the prepared and semi-dried rehizones of zinziber officinale Hoscoe belonging to family zingiber areas. The rehizones known in the trade as hands or race reach the spice trade either with the outer cortical layer intact (coated of unscrapped ginger) or the outer cost partially or completely removed (uncoated or scraped ginger). The remove their appearances, some singer of particular grades are bleached also by various means one among which is called lime giving rise to process lining.

Ginger possesses a warm pungent taste and pleasant small, hence its wide use as flavourant in numerous food preparations and beverages, savory dishes and curries, baked food confectionery, ginger bread, soup pickles and many other soft drinks, like most pungent spices, ginger is consumed all over the world, particularly in tropical and warm countries. It dilates the superficial vesicles of the skin, resulting first in the feeling of warmth, then in the increased activity of glands and perspiration and finally in a marked cooling effect on the skin.

The odour of rehizone is caused by the presence of a volatile oil (1 to 35), which can be, isolated by steam distillation of the combinated spice. The pungent principles, on the other hand are non volatile and must be extracted with peroolation with a suitable solvent, which procedure yields the so called oleoresin of ginger. Since the essential oil are contained chiefly in the epidermal tissue, great care should be taken in peeling, and excessive scraping must be avoided indeed unpeeled ginger, constitute a more suitable raw material for distillation purpose than peeled ginger.

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Description

INTRODUCTION
USES AND APPLICATION
PROPERTIES
INDIAN GINGER
CALICUT GINGER
COMPOSITION OF DRY GINGER/GINGER POWDER
MARKET OVERVIEW OF GINGER PROCESSING
BREAKUP BY FORM
BREAKUP BY END USE
BREAKUP BY DISTRIBUTION CHANNEL
IMPORTERS OF GINGER AND ITS PRODUCTS
UNITED STATES OF AMERICA
CANADA
FRANCE
NETHERLAND
FIRMS
FEDERAL REPUBLIC OF GERMANY
JAPAN
NEW ZEALAND
INDIAN PRODUCTION OF GINGER
INTERNATIONALLY ACCEPTED PRODUCTS OF GINGER
DRIED GINGER
GINGER POWDER
GINGER PASTE
GINGER SYRUP
GINGER OIL
GINGER OLEORESIN
PRESERVED GINGER
NUTRIENT COMPOSITION AND BENEFICIAL QUALITY OF GINGER
BENEFICIAL QUALITY OF GINGER
GINGER AND IT’S FORM
FORMS OF GINGER FORMS OF GINGER
FLAVORING APPLICATIONS OF GINGER
CULINARY
GINGER BREAD
GINGER BISCUITS, COOKIES, AND CAKES
GINGER DRINKS
GINGER WINE
GINGER TEA
GINGER SYRUP
GINGER COFFEE
GINGER CANDY
MANUFACTURING PROCESS OF GINGER POWDER
PROCESS FLOW DIAGRAM OF GINGER POWDER
PROCESSING OF GINGER
THE PRIMARY PRODUCTS OF GINGER RHIZOMES ARE
PROCESSING OF FRESH GINGER
PEELING METHOD FOR LARGE SCALE PRODUCTION
MAINLY TWO METHODS ARE FOLLOWED FOR GINGER PROCESSING
QUALITY CHARACTER REQUIREMENTS OF DRIED GINGER
FACTORS INFLUENCING GINGER QUALITY
SEQUENCES IN GINGER PROCESSING
CLEANING
SORTING
PEELING
SLICING
DRYING
GRADING AND PACKAGING
PROCESSING DETAILS OF DRIED GINGER
THERE ARE TWO IMPORTANT FACTORS TO CONSIDER WHEN
SELECTING GINGER RHIZOMES FOR PROCESSING
MAKING DRIED GINGER
THE PROCESS FOR DRIED GINGER
QUALITY ASSURANCE OF DRIED GINGER
THESE QUALITIES ARE INFLUENCED BY A COMBINATION OF PRE
AND POST-HARVEST FACTORS
GRADING
THERE ARE SEVERAL FORMS OF DRIED RHIZOME, WHICH
ARE DESCRIBED BELOW
GRINDING
PACKAGING
STORAGE
RAW MATERIALS
RAW MATERIAL VARIETIES
PROPERTIES OF RAW MATERIAL
SOURCES OF RAW MATERIAL
PLANT LAYOUT (ROUGH SKETCH DIAGRAM)
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF GINGER SLICING MACHINE
SUPPLIERS OF GINGER WASHER
SUPPLIERS OF GINGER PEELING MACHINE
SUPPLIERS OF MICRO PULVERIZER (S.S)
SUPPLIERS OF TRAY DRYERS
SUPPLIERS OF PACKAGING MACHINE
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

500 Kg/day

Land & Building

(500 sq.mt.)

Plant & Machinery

US$.29285

Rate of Return

30%

Break Even Point

63%