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Glass bottle manufacturing is an important part in the glass manufacturing unit and having a tremendous dermand in India and abroad, in the filed of glass container production. EIRI have prepared the Detailed Techno Economic Feasibility Report on Glass Bottles Manufacturing with the Production Capacity of 12,000 Bottles/Day. Land are would be required 3000 sq. mtr. The capacity of the plant may be increased depending upon the requirement of an entrepreneurs. The manufacturing process of glass bottles/container may be divided into the continuous production process and the discontinuous production process.
For former is a process in which processes from the input of raw materials through the moulding of glass are conducted continuously and in equipose utilizing the tank furnace, that is, the continuous melting furnace. On the whole, the plant of this process should be operated for eight hours. Several kinds of moulding may be done by this process if the continuous forming machine is employed.
The latter, on the other hand is a process in which the day tank is used. Raw materials are dissolved on the last night in preperation for moulding in the day time. Although this process may produce two or three kinds of glass bottles of the same quality and demanding different shapes.
This unit may require the semi-automatic forming machine. The crucible is also employed for the discontinuous production. The said project also covers the Market Overview, Manufacturers, manufacturing Process, Flow sheet diagram, Plant Capacity, Needed raw Materials Name and Sources, List of the Machines and their Sources etc.
1. INTRODUCTION
2. MARKET POSITION
3. INFORMATION ON LICENSING AND TRADE IN CERAMIC
INDUSTRY SCOPE OF LICENSING UNDER THE ACT
4. PROCESS OF MANUFACTURE
5. FLOW PROCESS FOR GLASS BOTTLES
6. PROCESS FLOW SHEET DIAGRAM
7. SUPPLIERS OF RAW MATERIALS
8. SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
| Plant Capacity | 12000.00 BOT/day |
|---|---|
| Land & Building | (3000 Sq.Mtrs) Rs. 1.33 Cr |
| Plant and Machineries | Rs. 89.00 Lacs |
| Working Capital for 3 Months | Rs. 24.55 Lacs |
| Total Capital Investment | Rs. 2.56 Cr |
| Rate of Return | 35% |
| Break Even Point | 48% |
