Description
INTRODUCTION
PROPERTIES OF ALCOHOL
PHYSICAL PROPERTIES
TABLE: PHYSICAL PROPERTIES OF ETHANOL:
SOURCES OF ALCOHOL
USES AND APPLICATION
OVERVIEW OF ETHANOL IN INDIA
ENERGY SECURITY
COMPATIBLE VEHICLES
IMPACT ON EMISSIONS
GLOBAL EVIDENCES
POLICY OF ETHANOL IN INDIA
ETHANOL SUPPLY PROJECTION IN INDIA
ETHANOL PRODUCTION CAPACITIES
MODIFIED INTEREST SCHEME TO ENHANCE PRODUCTION CAPACITY OF ETHANOL
AVAILABILITY OF FEED-STOCKS FOR PRODUCTION OF ETHANOL
TABLE: AVAILABILITY OF FEED-STOCK FOR ETHANOL IN THE COUNTRY (IN LAKH TON)
ESTIMATION OF SUPPLY AND CAPACITY AUGMENTATION
TABLE: YEAR WISE & SECTOR WISE ETHANOL PRODUCTION PROJECTIONS
TABLE: ETHANOL CAPACITY REQUIREMENT BY YEAR AND RAW MATERIAL
TABLE: ETHANOL CAPACITY AUGMENTATION (20% BLENDING BY 2025-26)
FUEL ETHANOL DEMAND IN INDIA
GROWTH IN VEHICLE POPULATION
TABLE: PROJECTED ADDITION OF GASOLINE VEHICLES (IN LAKHS)
DEMAND PROJECTIONS OF GASOLINE
TABLE: GASOLINE DEMAND PROJECTIONS
DEMAND PROJECTION OF FUEL ETHANOL
TABLE: ETHANOL DEMAND PROJECTION
ADDITIONAL MODELING OF ETHANOL DEMAND SCENARIOS
1. CONSERVATIVE (LOW EVS) –
2. BUSINESS-AS-USUAL (BAU, MEDIUM EVS) –
3. LOW CARBON (HIGH EV UPTAKE) –
ETHANOL BLENDING PROGRAMME IN INDIA
NODAL AGENCY FOR ETHANOL PRODUCTION
TABLE: FEEDSTOCK COST AND ETHANOL YIELD
TABLE: QUANTITY SUPPLIED (ETHANOL) AND %BLENDING TRENDS
MANUFACTURERS/SUPPLIERS OF ETHANOL
TRADE AND TECHNICAL NAMES
UNITS OF MEASUREMENT
ORGANISM USED IN THE PRODUCTION OF ALCOHOL
TYPE OF YEAST
SHAPE AND SIZE OF CELLS
CONTENTS OF THE CELL
YEAST SPARES
B.I.S. SPECIFICATION
MANUFACTURING PROCESS OF ETHANOL FROM GRAIN
LIQUEFACTION
FERMENTATION
DISTILLATION
DISTILLERS DRY GRAIN & SOLUBLES (DDGS)
PROCESS FLOW DIAGRAM
SEQUENCES IN ETHANOL PRODUCTION
PROCESS IN DETAILS FOR ALCOHOL PRODUCTION
(A) ALCOHOL PRODUCTION FROM BROKEN RICE AND OTHER GRAIN
1) GRAIN HANDLING AND MILLING
MASHING
FERMENTATION:
DISTILLAITON –
TECHNOLOGY FOR ETHANOL FROM BROKEN RICE OR OTHER GRAIN
ACID HYDROLYSIS OF DAMAGED RICE
INCUBATION AT VARYING CONDITIONS
ACID HYDROLYSIS AT VARYING TEMPERATURES
ACID HYDROLYSIS AT VARYING PHYSICAL TREATMENT
THERMO CHEMICAL PROCESS IN HYDROLYSIS
POLLUTION CONTROL
WASTE WATER TREATMENT
SOLD / HAZARDOUS WASTE MANAGEMENT AND DISPOSAL
DETAILS OF PLANT AND MACHINERY
AREA 1- GRAIN RECEIVING AND STORAGE SECTION
AREA 2- GRAIN HANDLING AND MILLING SECTION
AREA 3- LIQUEFACTION SECTION
AREA 3- FERMENTATION SECTION
AREA 4 – MULTIPRESSURE DISTILLATION SECTION REBOILERS
CONDENSERS & COOLERS
OTHER EQUIPMENTS
AREA 5 – ETHANOL DEHYDRATION SECTION
AREA 6- DECANTATION SECTION
AREA 6.1: INTEGRATED EVAPORATION PLANT ON DISTILLATION COLUMN
AREA 6.2: DRYER VAPOUR INTEGRATION EVAPORATION PLANT
SCOPE OF SUPPLY: STEAM TUBE BUNDLE DRYER
PARAMETERS:
A) TUBE BUNDLE
HOUSING PARTS
DRIVING SYSTEM
OTHER EQUIPMENT DETAILS
DDGS DRYER EQUIPMENT SECTION
VAPOUR DUCTING
DRIVE ARRANGEMENT
AREA 9 – UTILITIES SECTION –
1. COOLING TOWER FOR FERMENTATION
2. COOLING TOWER FOR LIQUEFACTION, DISTILLATION, MSDH
AND INTEGRATED
EVAPORATION SECTION
AIR COMPRESSOR:
DESIGN DATA & PERFORMANCE PROJECTIONS
AREA 10: CONDENSATE POLISHING UNIT
DETAILS OF TREATMENT UNITS
LIST OF EQUIPMENTS
RO PLANT –
FILTER FEED TANK:
FILTER FEED PUMP
1. PRIMING PUMP:
ANTI-SCALENT DOSING UNIT:
CARTRIDGE FILTER:
HIGH PRESSURE PUMP:
MEMBRANE SKID:
ROCIP SYSTEM:
SECTION 3
SCOPE OF SUPPLY SCOPE OF SUPPLY
AREA 11 – WATER TREATMENT PLANT: CAPACITY- 1500 M3/DAY
AREA 12: PRODUCT RECEVING AND BULK STORAGE SECTION
SECTION 15: ELECTRICAL SECTION
STANDARD SPECIFICATIONS FOR ELECTRICAL
MOTOR CONTROL CENTOR (MCC)
EACH STARTER OF MCC WILL CONSIST OF:
INCOMER OF MCC WILL BE:
INTERNAL POWER WIRING
FOR DOL STARTER
FOR STAR-DELTA STARTER
EARTHING
POWER AND CONTROL CABLES
PUSH BUTTON STATION
CABLE TRAYS
ERECTION MATERIAL
PLANT LIGHTING:
SECTION 16
STANDARD SPECIFICATIONS FOR INSTRUMENTATION
CONTROL SYSTEM
COMMUNICATION SYSTEM
PARTS INTERCHANGEABILITY
SECURITY
SPARE PHILOSOPHY
SYSTEM SPECIFICATION
COMMUNICATION HARDWARE
POWER SUPPLY MODULE
DIGITAL INPUT MODULE
DIGITAL OUTPUT MODULE
ANALOG INPUT MODULE
ANALOG OUTPUT MODULE
PROCESSOR MODULE
OPERATOR INTERFACE
OPERATOR CUM ENGINEERING STATION
OTHER HARDWARE REQUIREMENT
MOUNTING
INTERIOR LIGHTING AND RECEPTACLES
INSTRUMENT LIST
LIQUEFACTION SECTION
FERMENTATION SECTION
DISTILLATION SECTION
EVAPORATION SECTION
DEHYDRATION SECTION
DETAILS OF LABORATORY EQUIPMENTS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF BROKEN RICE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF SILO
SUPPLIERS OF HAMMER MILLS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF REACTORS
SUPPLIERS OF D.G. SETS
SUPPLIERS OF BOILERS
SUPPLIERS OF CONDENSER
SUPPLIERS OF DISTILLATION COLUMN
SUPPLIERS OF SCRUBBER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
