GUTKA & PAN MASALA MANUFACTURING PLANT

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Gutka is now-a-days a very common mouth freshener. Generally it is taken by the people of all age groups. Increasing liking of people for Gutka has made its common use.

Gutka is the refined tobacco with cathaeu, chuna, flavouring agents and perfumery compounds etc. It refreshes the mouth and gives the feeling of cold in throat when taken in small amount. Gutka is chewed either with pan or directly without any other thing. Tobacco of various grades, specified by different numbers, constitutes different proportions. The higher the grade of gutkha the higher it will contain tobacco content.

TYPE OF CHEWING TOBACCO

NICOTIANA TOBACCOUM

No variety is grown to any appreciable extent. Slowly for chewing or snuff and generally the same variety is consumed in a number of forms. Thus the mona Kappal Coisikappal, Vattakappal and Yerumaikappal varieties grown in the districts of Madurai, Trichi rappali and Coimbatore in the Madras State, the desi variety grown in Bihar and used in Hookah, the desi tobacco of Assam and UP and the Jati of W. Bengal are also used in chewing. The kali chopped and judi tobacco of Gujarat area are also largely used for chewing snuff, Colour plays a less important part, but for snuff and dark coloured leaf is elected presumably as an indication of strength.

Therefore, however certain varieties which are used for chewing and snuff e.g. Punchkkad tobacco grown in South Kanara District of Mysore. The leaf if it is brown in colour, medium texture about 23 to 30% long and about 6″ broad.

NICOTIANA RUSTICA

Leaves of Motihari grown in West Bengal, volayati in Assam and Bihar and Calcutta in the Punjab and U.P. which are well developed and thick in texture with pungent aroma and biting taste are selected for chewing and snuff. The cheaper grades of snuff are usually made from the tobacco dust of any variety.

In other states, both rustic and tobacco are used, the various types are named differently sometime after the particular village in which the tobacco is grown. e.g. Sivapuri, Bivani, Meenapalayam, Vedaranyam and often to indicate the leaf characteristics especially the shape, size and colour of the leaves. At the cigar and charcoot tobacco research station. Vedasandur, ten morphological types (types A to J) have been isolated from the chewing types grown in the different tracts of the Madras state. Out of these, type B has been found to be most suitable for vedansandur and adjoining chewing tobacco grown areas compared to local bulk. Generally chewing tobacco consists of tobaccum and justice varieties but most of the produces come from the former species. The best tobacco of U.P. Bihar, and Assam such as Bonbrie Kelia and Koonia Volmanai of Madurai, Meenapalayam, Kaanara, Kali Chopadia and Judi tobacco of Gujarat and used specifically for chewing while other nature tobacco of Guntry and Japalam and suryakanti of Visakapattanam districts in AP. Karuvazhai and Karingkappal of Madras, Jati of Bengal and Mothihari (N. rustia) of Bengal, Bihar, Assam and UP are also used for chewing in addition to smoking purposes. They have broad leaves, petro late or sessile loacedleate to cardate and even are with on accurate or occuminate tip. The most common chewing variety in Madras is volmonai.

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Description

1. INTRODUCTION
2. B.I.S SPECIFICATIONS
3. RAW MATERIALS
4. MARKET POSITION WITH DEMAND
5. MANUFACTURERS AND EXPORTERS OF GUTKA
6. MANUFACTURING PROCESS OF GUTKA
7. FORMULATION FOR GUTKA
8. FLOW SHEET FOR GUTKA
9. SUPPLIERS OF RAW MATERIALS
10. MANUFACTURERS OF SMALL TIN CONTAINERS
11. PLANT AND MACHINERY SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

225 Kg./Day

Land & Building

(5000 sq.ft.)

Plant & Machinery

US$ 25928

Rate of Return

28%

Break Even Point

10%