GYPSUM BOARDS MANUFACTURING

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  Gypsum Plaster Boards are constructional sheets composed of concined Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability  and low  cost  fibres are added to provide crack resistance  and  for  fire  resistance  water repellent chemicals may be added  to  the  board core.

The various sources of gypsum in India when developed  will yield in addition to high grade gypsum. According to the  present knowledge  the  latter has prospect of economic use as building materials,  namely  plaster,  plaster boards  and  block.  Gypsum plaster boards can be used as covering for walls  ceilings  and partition  in  normally by environments and  under  controlled conditions of humidity and temperature in buildings.

INTRODUCTION
SPECIFICATIONS
MANUFACTURE
MAIN CONFIGURATION
PROCESSING CHART
GYPSUM BOARD PRODUCTION LINE PICTURES
B. I. S. SPECIFICATIONS
BASIS
MARKET SURVEY
RAW MATERIALS
CHEMISTRY OF THE PROCESS & PHYSICAL PROPERTIES
PRESENT MANUFACTURERS/EXPORTERS OF GYPSUM BOARD
MANUFACTURING PROCESS
PROCESS FLOW SHEET
LIGHTWEIGHT GYPSUM BOARD
CONTINUOUS PRODUCTION OF GYPSUM BOARD
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
COMPLETE PLANT SUPPLIERS ON TURNKEY BASIS
SUPPLIERS OF MACHINERY & EQUIPMENTS

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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Additional information

Plant Capacity

3333.33 Sq.Mtrs/day

Land & Building

(20000 Sq.Mtr) Rs. 9.97 Cr

Plant and Machineries

Rs. 23.12 Cr

Working Capital for 1 Month

Rs. 97.00 Lacs

Total Capital Investment

Rs. 34.76 Cr

Rate of Return

16%

Break Even Point

67%