GYPSUM BOARDS MANUFACTURING

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Gypsum Plaster Boards are constructional sheets composed of concined Gypsum with about 15% fibre. Its outstanding contributes are fire resistance, dimensional stability, easy workability and low cost fibres are added to provide crack resistance and for fire resistance water repellent chemicals may be added to the board core. The various sources of gypsum in India when developed will yield in addition to high grade gypsum. According to the present knowledge the latter has prospect of economic use as building materials, namely plaster, plaster boards and block. Gypsum plaster boards can be used as covering for walls ceilings and partition in normally by environments and under controlled conditions of humidity and temperature in buildings. Gypsum plaster boards are selected for use according to their type, size, thickeners and edge profit. The Boards may be used for example to provided dry lining finishes to masonry walls, to ceilings, to steel or timber framed partitions, or as claddings to structural steel columns and beams, or in the manufacture of pre-fabricated partition panels. The boards may be fixed by nailing, screwing, or sticking with gypsum based or other adhesives. They may also be inserted in lay-in grids and/or secured by clips. The manufacture of gypsum wall board originated in vision the early 1800’s and has science spread to all highly industrialized Engineers of the work. The earliest Gypsum Board was known to the trade as plaster boards because it was intended or use as a base for plastering. In the 1820’s gypsum board in large sheets and with an improved surface finish was brought to market, permitting direct application of decorative finishes without plastering.

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Description

INTRODUCTION
SPECIFICATIONS
MANUFACTURE
MAIN CONFIGURATION
PROCESSING CHART
GYPSUM BOARD PRODUCTION LINE PICTURES
B. I. S. SPECIFICATIONS
BASIS
MARKET SURVEY
RAW MATERIALS
CHEMISTRY OF THE PROCESS & PHYSICAL PROPERTIES
PRESENT MANUFACTURERS/EXPORTERS OF GYPSUM BOARD
MANUFACTURING PROCESS
PROCESS FLOW SHEET
LIGHTWEIGHT GYPSUM BOARD
CONTINUOUS PRODUCTION OF GYPSUM BOARD
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
COMPLETE PLANT SUPPLIERS ON TURNKEY BASIS
SUPPLIERS OF MACHINERY & EQUIPMENTS

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

50 Lacs sq.ft/Day

Land and Building

(4000 sq.mt)

Plant & Machinery

US$. 490000

Rate of Return

23%

Break Even Point

64%