HDPE BARRELS MANUFACTURING

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HDPE Barrels are the important Packaging Material for packaging of Chemicals, solvents Pharmaceuticals Pesticide etc.

A plastic drum is a spherical barrel moulded from industrial-grade plastic. They’re commonly coloured blue for easy identification, and are designed for storage and/or transport of industrial goods.

Plastic drums are produced from a material known as HDPE, which stands for High-Density Polyethylene. It’s an incredibly malleable, yet rigid material that can withstand high temperatures and many hazardous chemicals.

Drums are produced in a wide range of sizes, which allows them to meet different industrial needs on both a small and large scale. Plastic drums generally range in size from small 30-litre barrels up to large 220-litre barrels.

Smaller plastic drums have black handles on the side, allowing them to be moved and lifted by hand. Larger plastic drums can be easily moved using forklifts.

There are two primary types of plastic drums used for industrial packaging. These are known as open head or tight head plastic drums.

Open Head Plastic Drums

Open head plastic drums have a removable lid on the top end of the barrel. This lid makes it easy to pour contents into the drum and to remove them again later.

Open head plastic drums are sealed shut using steel clamps, or can be left in storage with no lid attached and the contents open.

Tight Head Plastic Drums

Tight head plastic drums are similar to closed head drums in many ways. The main difference is that tight head plastic drums are sealed on both ends. There is no removable lid.

Instead, tight head drums are filled or emptied using a nozzle or bung. So although it’s more difficult to fill a tight head barrel up, it’s much more secure.

What Can You Store In A Plastic Drum?

Plastic drums can be used to store a wide array of different industrial goods. The most common include the following:

• Chemicals
• Solvents
• Pharmaceuticals
• Liquids
• Oils and lubricants
• Grains
• Food ingredients
• Sand
Their versatility and durability ensure that plastic drums are popular for both storage and transport. Because they are available in a range of sizes, they can be also used in an industrial capacity.

Plastic drums are reusable, but you need to ensure that they’re cleaned out before and after each use if you are going to be storing different goods in them.

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Description

INTRODUCTION
OPEN HEAD PLASTIC DRUMS
TIGHT HEAD PLASTIC DRUMS
WHAT CAN YOU STORE IN A PLASTIC DRUM?
BENEFITS OF POLYETHYLENE DRUMS
DRUMS/BARRELS AND JERRY CANS
NARROW MOUTH DRUMS
OPEN TOP DRUMS
NARROW & WIDE MOUTH JERRY CANS
USES & APPLICATIONS
MARKET OVERVIEW OF PLASTICS BARRELS/DRUMS
PLASTIC DRUMS MARKET: KEY PLAYERS
DEVELOPMENT IN HDPE DRUMS AND BARRELS MARKET
RECENT DEVELOPMENTS & TRENDS IN THE PLASTIC DRUMS MARKET
MANUFACTURERS/EXPORTERS/SUPPLIERS OF HDPE BARRELS
B.I.S. SPECIFICATION
SPECIFICATION OF HM HDPE DRUMS
HM HDPE DRUMS
APPLICATION
MANUFACTURING PROCESS OF HDPE BARRELS
WAYS OF MOULDING PROCESS
PROCESS OF MANUFACTURE
THE PRE PLASTISATION UNIT CONSISTS OF:-
DETAILS OF EXTRUSION BLOW MOULDING
COMPONENTS OF EXTRUSION BLOW MOULDING MACHINE
FIRSTLY, IT’S THE EXTRUSION SYSTEMS OF A BLOW MOLDING MACHINE
SECONDLY, IT’S THE DIE-HEAD OF A BLOW MOULDING MACHINE.
THIRDLY, IT COMES TO THE CLAMPING UNIT OF A BLOW MOLDING MACHINE
FOURTHLY, LET’S LOOK AT THE BLOWING UNIT OF THE BLOW
MOLDING MACHINE
FIFTHLY, ITS TURN TO THE HYDRAULIC SYSTEM OF A BLOW
MOLDING MACHINE
PROCESS FLOW DIAGRAM OF HDPE BARRELS
HDPE BARRELS BLOW MOULDING FORMULATION
TESTING METHOD OF HDPE DRUMS/BARRELS
RISKS ASSESSMENTS OF HDPE
PRODUCT OVERVIEW:
MANUFACTURE OF PRODUCT:
PRODUCT DESCRIPTION:
EXPOSURE POTENTIAL:
IN CASE OF FIRE –
HEALTH INFORMATION:
ENVIRONMENTAL INFORMATION:
PHYSICAL HAZARD INFORMATION:
PRINCIPLES OF PLANT LAYOUT
STORAGE LAYOUT:
EQUIPMENT LAYOUT:
SAFETY:
PLANT EXPANSION:
FLOOR SPACE:
UTILITIES SERVICING:
BUILDING:
MATERIAL-HANDLING EQUIPMENT:
RAILROADS AND ROADS:
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF PRINTING MACHINE
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF PLASTIC MIXER
SUPPLIERS OF PLASTIC CUTTER
SUPPLIERS OF WATER COOLING TOWER
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF GENERATOR SETS
SUPPLIERS OF DIES AND MOULDS
ADDRESSES OF RAW MATERIAL SUPPLIERS
SUPPLIERS OF COLOUR MASTER BATCHES
SUPPLIERS OF PRINTING INK

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

2500 Barrels/Day
Land & Building

(2000 sq.mt.)
Plant & Machinery

US$ 850000
Rate of Return

35%
Break Even Point

47%

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