HDPE DRUMS MANUFACTURING PLANT

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HDPE Drums & Barrels are the important Packaging Material for packaging of Chemicals, solvents Pharmaceuticals Pesticide etc.

Packing Industry is one such industry where lot of SMES is concentrated. In India the consumer packing is undergoing a dramatic change in recent past. In many Industries the plastic containers are replacing conventional metal containers and glass containers because of their comparatively better properties and ease of handling and transportation. Small size plastic containers are used for packing of drugs, pharmaceuticals, insecticides, food items etc. The plastic blow molded containers are made from HDPE (High-density polyethylene), LDPE (Low- density polyethylene), PP (Polypropylene) etc. Blow molded plastic containers are finding great demand in modern era. In replacing the traditional Metal/Non Metal and Glass containers throughout the world. With latest trends in Blow Molding technology and advanced machinery and National and International standards molds and dies, many types of packaging containers are manufactured with accurate tolerance and fine quality. To suit the requirement of each and every product manufacturing. These products includes Pet bottles, Dropper bottles, Upper Handle bottles, Open top drums, wide mouth drums, Narrow mouth drums, Barrels, Jerry Cans & Carboys, Square Jars, Round Jars, Rib Jars, Thin walled food packaging containers etc. They are of different types and designs that are manufactured to cater the need of packaging. With high quality raw materials procurement, blow molded articles and containers are manufactured with superior quality associated with convenient shapes and sizes, Strong and Sturdy construction, Compact designs, Compatibility, Safe to use etc. As there is very good demand for plastic containers of various sizes and shapes and quality to meet the requirement of one and all.

In the early 1900s, wooden barrels gave way to a new more durable and easily machined material: Steel. Steel barrels were stronger, safer for use in transport and able to be manufactured on an assembly line with much less labor than wooden barrels. The steel drum is still widely used for liquid storage and transportation to this day.

More advanced technology and manufacturing practices in the late 1960s allowed for another iteration of the barrel to come about: the plastic barrel. Plastic barrels are made from high density, high molecular weight polyethylene (HDPE).

Polyethylene is an excellent material because it is inert and resistant to high or low pH contents. As foodies know, the acidity of food products can be high or low. Some materials, including food products, are caustic and can even break down steel. Have you ever left tinfoil over tomato sauce for an extended period of time? The undesirable result is a case in point: the sauce eats right through metal.

The use of high density polyethylene (HDPE) as opposed to low density (LDPE) allowed for barrels to be created completely from polyethylene, as opposed to using a plastic liner in a steel drum.

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Description

INTRODUCTION
PROJECT LOCATION:- VIZAG, AP
MAP
GEOGRAPHY
ECONOMY
TOURIST ATTRACTIONS
CONNECTIVITY
USES & APPLICATIONS
HANDLE POLYETHYLENE DRUMS
COSMETICS
CHEMICALS AND FERTILIZERS
PHARMACEUTICALS
FOOD & BEVERAGES
B.I.S SPECIFICATIONS
RAW MATERIAL – HIGH DENSITY POLYETHYLENE
MARKET POSITION
RECENT DEVELOPMENTS & TRENDS IN THE PLASTIC DRUMS MARKET
COMPETITIVE LANDSCAPE
THE MAJOR MANUFACTURES IN HDPE DRUMS:-
THE HDPE DRUMS MARKET IS SEGMENTED BY TYPES:
THE HDPE DRUMS MARKET IS SEGMENTED BY APPLICATIONS:
EXPORT DATA OF HDPE DRUMS
MANUFACTURERS/SUPPLIERS OF HDPE DRUMS
FEATURES OF HDPE DRUMS
PROPERTIES OF HDPE
BENEFITS OF HDPE DRUMS
MANUFACTURING PROCESS OF HDPE DRUM
MOULDING PROCESS
THERE ARE TWO WAYS OF OVERCOMING THIS PROBLEM.
THE MINIMUM PRACTICAL CYCLE TIME CAN BE ESTABLISHED IN TWO WAYS:-
DETAILS OF BLOW MOULDING & PROCESS
BLOW MOULDING MACHINE PROVIDES THE FOLLOWING FUNCTIONS:
BLOW MOULDING MACHINE
THE MACHINE PROVIDES THE FOLLOWING FUNCTIONS:
THE AUTOMATIC BLOW MOULDING MACHINE GIVES THE FOLLOWING SEQUENCE OF OPERATIONS.
ELECTRICAL CONTROL PANEL:
EXTRUDER DRIVE
PARISON HEAD ASSEMBLY
IT CONSISTS OF MAINLY
SIDE FED HEAD:
FOR HDPE
TWO PARISON HEAD FOR HDPE
TOP FED HEAD FOR RPVC
ACCUMULATOR HEAD
PARISON CONTROL
PARISON CONTROL IS FOR THE CONTROL OF:
PARISON CUTTERS
BLOWING AND EJECTOR STATION
SEALING UNIT:
DEFLASHING UNIT
MICROPROCESSOR CONTROLS KWIC MICRO
MAIN MENU OFFERS FOLLOWING PAGES:
UNDER DATA ENTRY MENU FOLLOWING PAGES ARE AVAILABLE:
MOULD OPEN/CLOSE PARAMETERS:
CARRIAGE PARAMETERS:
BLOW PIN PARAMETERS:
GENERAL PARAMETERS:
PARISON PROFILE PARAMETERS:
TEMPERATURE PROFILE:
TROUBLE SHOOTING GUIDE FOR BLOW MOULDING
EXTRUSION BLOW MOULDING
EXTRUSION BLOW MOLDING
CONTINUOUS EXTRUSION EQUIPMENT
INTERMITTENT EXTRUSION MACHINERY
SPIN TRIMMING
PROCESS FLOW DIGRAM FOR DRUMS & BARRELS
TECHNICAL CONFIGURATION OF MACHINE
BST120-B EXTRUSION BLOWING MACHINE CONFIGURATION
HYDRAULIC PRESSURE
B.ELECTRIC APPLIANCE
C. PNEUMATIC SYSTEM
3. TECHNICAL PARAMETER
SIZES AND SPECIFICATION OF HDPE DRUMS
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF RAW MATERIALS
MASTER BATCHES
PRINTING INK
SUPPLIERS OF PLANT AND MACHINERIES
SCRAP GRINDER MACHINE
FIRE FIGHTING EQUIPMENTS
DG SETS
PRINTING MACHINE
MACHINERY PHOTOGRAPHS
RAW MATERIAL PHOTOGRAPHS
PRODUCT PHOTOGRAPHS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

10 MT/Day
Land & Building

(3500 sq.mt.)
Plant & Machinery

US$.240000
Rate of Return

36%
Break Even Point

54%

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