HOME CLEANING PRODUCTS LIKE LIQUID HAND WASH, SOAPS, TOILET CLEANERS, FLOOR AND GLASS CLEANERS, LIQUID DISHWASH AND DETERGENTS ETC.

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A cleaning product is a mix of special materials used to remove stains and soils from a surface, and to restore its original condition. It is also used to help remove unwanted microbial contaminants from a surface.

Cleaning plays an essential role in our daily lives. Keeping surfaces clean and free of soils helps reduce the spreading of germs and help extend the life of our belongings.

Countless products are available in stores to help us keep our homes and offices clean. There are many different kinds that are made especially for kitchens, bathrooms, laundries, different surfaces and so on.

Cleaning products play an essential role in our daily lives at home, in school and in the office. By safely and effectively removing soils, germs and other contaminants, they prevent the spread of infectious diseases and control allergens, such as dust and mold, helping us to stay healthy. Cleaning products also enable us to care for our homes and possessions.

Chemicals used for cleaning and in cleaning products, such as laundry detergents, bleaches, dishwashing products and other household cleaners, help improve cleaning efficiency, making homes, offices and other environments both easier to clean and more hygienic.

Now days, the hardest part about cleaning is finding the right — well, best — products to get the job done. Because, let’s face it, a pesky wine stain isn’t going to remove itself. Whether you’re dealing with stubborn soap scum, hard-to-clean streaks, or burned-on spills, these cleaning products selected by the Good Housekeeping Cleaning Lab will make everything in your house — clothes, countertops, and carpets, included — look just like new. Right this way to a cleaner, mess-free home…

Cleaning products contain substances that remove dirt, stain, and bad smell. There are different cleaning products, and some of them are used to clean surfaces such as bathroom tiles,floors, sinks, and drains. Others are used to clean clothing, blankets, and curtains.

A detergent contains surfactants, which are substances with cleaning properties. Surfactants have long water-insoluble hydrocarbon tail and water-soluble polar heads. When these molecules are placed in water, they form micelles. They orient themselves with the hydrocarbon tails, sticking to one another while the polar heads are pointing outwards and into the water. A mixture of detergent and water is a colloid. Micelles are dispersed throughout the water, so the mixture appears cloudy. When oil or grease is present, the micelle disperses and entraps the grease. When the detergent is rinsed out, the grease comes with it.

Bleach is a household cleaning agent used to remove dyes and whiten clothing. The color that stains white fabrics typically a rise from organic dyes and pigments. For example, when carrot juice spills on your white garment, the pigment beta-carotene binds with the fabric. Chlorine-based bleach is used to break the chemical bonds of the pigment. The pigment ischanged to a different substance that do not absorb visible light. Hence, the stained garment appears white again.

Air freshener or purifier is used to emit fragrance in different spaces at home, especially in restrooms. It can be in the form of spray, candle, oil, bead, or gel. Its main purpose is to eliminate or mask unpleasant odors. Its name is misleading though because it does not really freshen or purify the air. Solid or liquid air fresheners (candle, oil, bead, or gel) have volatile fragrant molecules. These molecules easily change from solid or liquid into gas, even at room temperature. When they mix with air, they move via diffusion. Diffusion is the movement of particles from higher concentration to lower concentration. Hence, the air freshener molecules spread out across the room.

Spray air fresheners are aerosols. Aerosols are colloids of solid or liquid particles in gas. The fragrant molecules dissolve in air. When these molecules are allowed to escape their spray containers, they mix with air, and the fragrant smell spreads.

Disinfectant

A disinfectant is an antimicrobial household product. It kills microorganisms on surfaces of inanimate objects. Note that it is different from antiseptics, which are used on living things to kill microorganisms. The effectiveness of a disinfectant depends on the number of microorganisms, environment (temperature), time of exposure, and nature of microorganisms.

Most disinfectants, such as alcohol and chlorine, work by denaturing proteins of microorganisms. When their proteins are damaged, metabolic processes are disrupted, causing death.

The active ingredient is the compound that acts to fulfill the function of a said product. A finished household product is usually a mixture of many different compounds. All products have an active ingredient that enables it to work. Some products only have one active ingredient while others may have more than one. Here are some important pointers in determining the active ingredient.

• The active ingredient can be classified as acidic, basic, or neutral.
• The determination of its acidity or alkalinity often dictates how the product will work.
• The active ingredient must always be labeled in consumer goods.

Importance of an Active Ingredient

Knowing the active ingredient in certain products will tell you what function they can serve.

Product labels are required to put down their active ingredients. Some of these ingredients may be toxic to the user or even to the environment. In some cases, a few household products will share the same active ingredient, allowing them to be used for different purposes. While other products may have the same function, they have different active ingredients.

The active ingredient determines the mode of action of a specific product.

• Dissolution – A common mode of action based on the principle of like-dissolves-like and the concept of solvent– solute interactions.
• Acid–Base – Certain substances are either acidic or basic. An acid will react with a base, or vice versa, allowing it to be dissolved or carried away by water.
• Reduction–Oxidation- Oxidizing agents work to convert certain substances into water-soluble ions.
• Surfactants – Detergents and soaps can be classified as surfactants. They form tiny vessels known as micelles that carry away the undesired material.
• Disinfectant – The reagent targets a biological organism responsible for an undesired effect.

A cleaning agent is a mixture of many compounds. They are considered as additive ingredients. These additive ingredients have some functions in the product. Some ingredients are added to mixtures while others have more complex mechanisms.

Some functions if additive ingredients include: solvents, fragrance enhancers, masking agents, builders, preservatives, antimicrobial agents, and bubble enhancers.

A solvent is often used to increase the quantity of the cleaning agent. The solvent is used to dilute the cleaning agent to its minimum functional concentration. For instance, ethanol which is used as a disinfectant is functional at 40% solution while bleach can be functional as low as5% solution. In other cases, fragrance enhancers are added to products to mask a more putrid smell. Particularly, bathroom cleaners use these added fragrances. Fragrances often come in the form of essential oils.

A scent of a product is often underestimated in terms of its toxic effects. Some cleaning agents have masking agents to remove fragrance for chemically sensitive users or people who present with allergies. However, the molecule of fragrance still remains in the product.

The term ‘builders’ is something used in discussing surfactants? In the case of cleaning agents, these builders are often present in detergents. Builders are substances that prevent other contaminants from reacting with the active ingredient in the detergent.

Cleaning agents that are stored for long term periods need some sort of preservative to keep the active ingredient functional. These may come in the form of salts, organic reagents, or buffers that maintain pH balance.

Antimicrobial reagents

Microbes are often the cause of infection or cause some products to degrade. The purpose of a cleaning agent is to maintain the appearance or use of a certain material. Therefore it would make sense for antimicrobials to be present in cleaning agents.

Adding bubble enhancers to allow detergents to do their job more effectively by enhancing the covered area of the surfactant. The formation of foam/bubbles facilitates the surfactant by aiding in the accumulation of unwanted particles. To summarize, the functions of additive ingredients are (but not limited to the following):-

• serve as disinfectant for hygienic purposes and to prolong the shelf life of the product
• enhance or mask a specific property; and
• protect the active ingredient from attacking other molecules

Triclosan is an example of an antimicrobial additive that reduces or prevents bacterial contamination. They are usually present in toothpastes and soaps.

Sodium tri-polyphosphate is a common example of a builder found in detergents. It allows surfactants to work at their full potential. It also acts as a pH buffer and prevents deposition of soil.

History of cleaning products

The origin of personal cleanliness dates back to prehistoric times. Since water is essential for life, ancient people lived near water and knew something about its cleansing effect.

Soap got its name, according to an ancient Roman legend, from Mount Sapo, where animals were sacrificed. Rain washed a mixture of melted animal fat, or tallow, and wood ashes down into the clay soil along the Tiber River. Women found that this clay mixture made their washing cleaner, with less effort.

The science of modern soap making was born with the discovery of Michel Eugene Chevreul, a French chemist, who discovered the chemical nature and relationship of fats, glycerine and fatty acids. His studies established the basis for both fat and soap chemistry.

The first detergents were used mainly for hand dishwashing and fine fabric laundering. The breakthrough in the development of detergents for all‐purpose laundry uses came in 1946, when the first detergent (containing a surfactant) was introduced.

Since those early achievements in detergent chemistry, new product activity has continued to focus on developing cleaning products that are efficient and easy to use, as well as safe for consumers and for the environment.

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Description

INTRODUCTION
DISINFECTANT
IMPORTANCE OF AN ACTIVE INGREDIENT
THE ACTIVE INGREDIENT DETERMINES THE MODE OF ACTION OF
A SPECIFIC PRODUCT.
ANTIMICROBIAL REAGENTS
HISTORY OF CLEANING PRODUCTS
TYPES OF CLEANING PRODUCTS AND ITS USAGE
DETERGENTS & SOAPS PRODUCTS
DISHWASHING PRODUCTS
TYPES
ACCORDING TO WASH TYPE, WE CAN CATEGORIZE
DISHWASH-CLEANING PRODUCTS AS –
DETERGENT CONCENTRATE – THESE ARE LIQUID CLEANSERS
FOR CLEANING DISHES, PLASTICS AND MANY OTHER SURFACES.
THE DIFFERENT PRODUCTS USED FOR DISHWASHING.
DISHWASHER LIQUID
DISHWASHER POWDER
DISHWASHER GEL
DISHWASHER TABLETS
ENSURES STREAK-FREE RESULTS AND RAPID DRYING.
SUITABLE FOR HAND WASH AS WELL AS FOR USE WITH ALL TYPES
OF AUTOMATIC DISHWASHERS
INGREDIENTS
INGREDIENTS
INGREDIENTS
DISHWASHER TABLETS ARE FORMULATED USING A VARIETY
OF INGREDIENTS, INCLUDING –
OXYGEN CHLORINE FREE BLEACH
PLANT BASED NON-IONIC TENSIO-ACTIVE SURFACTANTS
GMO FREE ENZYMES
SALTS
SILICATE
CITRATE
POLYPEPTIDES
BLEACH ACTIVATORS
FRAGRANCES
HOUSEHOLD CLEANING PRODUCTS
THESE PRODUCTS INCLUDE VARIOUS AGENTS USED
FOR HOUSEHOLD CLEANING APPLICATIONS.
FLOOR CLEANERS
GLASS CLEANERS
TOILET BOWL CLEANERS
WOOD CLEANERS
TYPES OF FLOOR CLEANERS
WOOD FLOOR CLEANERS
HARDWOOD FLOOR CLEANERS
CERAMIC FLOOR CLEANERS
MARBLE FLOOR CLEANERS
VINYL FLOOR CLEANERS
TILE FLOORS CLEANERS
FORMULATION
FORMULATION
FORMULATION
CHLORINE BLEACH BASED CLEANERS
OXYGEN BLEACH BASED CLEANERS
OXALIC ACID BASED FORMULATIONS
CHLORINE BLEACH BASED WOOD CLEANERS
OXYGEN BLEACH BASED WOOD CLEANERS
OXALIC ACID BASED PRODUCTS
PAINT REMOVERS
USES, BENEFITS & APPLICATION
USES & BENEFIT
APPLICATION
FORMS
DISHWASHER GELS COMMON USES
DISHWASHER TABLETS
TOILET BOWL CLEANERS’ BENEFITS
FEATURES OF TOILET BOWL CLEANER
FEATURES
PHYSICAL DATA
USAGE INFORMATION
PROPERTIES & CHARACTERISTICS
LIQUID TOILET CLEANER (HARPIC TYPE), EXHIBITS THE
FOLLOWING CHARACTERISTICS.
PROPERTIES & CHARACTERISTICS OF RAW MATERIALS
VISCOSITY CONTROL AGENTS:
VEEGUM:
BLUE DYE PHTHALOCYANINE BLUE:
FOUR COMMERCIALLY IMPORTANT MODIFICATIONS ARE :
SURFACTANTS TRITUN X-102 (SURFACTANT)
TRITON X-102:
ANIONIC SURFACTANT:
B.I.S. SPECIFICATIONS
MARKET SURVEY
SURFACE CLEANERS IS LEADING THE GLOBAL HOUSEHOLD
CLEANERS MARKET
ASIA PACIFIC IS THE FASTEST GROWING MARKET
COMPETITIVE LANDSCAPE
MAJOR PLAYERS WITH ITS BRANDS
INCREASING DEMAND FOR ECO-FRIENDLY CLEANING PRODUCTS
CUSTOMERS BUY OFFLINE
HIGHEST GROWTH IN THE REGION AMERICAS
COMMON BRANDS IN DISH WASHING DETERGENTS
COMPETITIVE VENDOR LANDSCAPE
TOP FIVE DISHWASHING DETERGENT MARKET VENDORS
COLGATE-PALMOLIVE
HENKEL
P&G
RECKITT BENCKISER
UNILEVER
THE OTHER PROMINENT VENDORS ARE:
IMPORT DATA OF LIQUID DISHWASH
IMPORT DATA OF LIQUID HAND WASH
EXPORT DATA OF TOILET CLEANER
EXPORT DATA OF HAND WASH
EXPORT DATA OF GLASS CLEANER
EXPORT DATA OF FLOOR CLEANER
PRESENT MANUFACTURES OF TOILET BOWL CLEANER
PRESENT MANUFACTURERS OF LIQUID DISH WASHER
SPECIFICATION OF TOILET CLEANER, LIQUID
METHODS OF TEST FOR TOILET CLEANER, LIQUID
SAMPLING OF TOILET CLEANER, LIQUID
TABLE NUMBER OF CONTAINERS TO BE SELECTED
FORMULATION OF LIQUID TOILET CLEANER (HARPIC TYPE)
FORMULATION NO. 1:
FORMULATION OF ACID TOILET BOWL CLEANER
FORMULATION-1
FORMULATION-2
FORMULATION OF BATHROOM CLEANER WITH DISINFECTANT
FORMULATION OF AUTOMATIC DISHWASH DETERGENT (POWDER)
FORMULATION OF AUTOMATIC DISHWASH DETERGENT (LIQUID)
FORMULATION GLASS CLEANER
FORMULATION GLASS CLEANER (NON AMMONIATED)
FORMULATION PREMIUM HOUSEHOLD WINDOW CLEANER
PROCESS OF MANUFACTURE OF LIQUID TOILET CLEANER (HARPIC TYPE)
LIQUID TOILET BOWL CLEANER
ACIDIC LIQUID TOILET BOWL CLEANER
NONIONIC SURFACTANT
CARBOXYLIC ACID
THICKENER
ADDITIVES
EXAMPLES
PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF LIQUID
TOILET CLEANER (HARPIC TYPE)
FORMULATION OF LIQUID TOILET CLEANER (HARPIC TYPE)
FORMULATION NO. 2 :
FORMULATION NO. 3
FORMULATION AND PROCESS OF HAND DISH WASHER LIQUID
FORMULATION OF HAND DISHWASHAR LIQUID
FORMULATION
FORMULATION OF AUTOMATIC DISH WASHING DETERGENT LIQUID
FORMULATION OF DISHWASHER LIQUID
FORMULATION OF LIGHT DUTY DISHWASHING DITERGENT
FORMULATION OF AUTOMATIC INDUSTRIAL DISHWASHING POWDER
FORMULATION OF ACID HARD SURFACE BATHROOM CLEANER
TYPICAL FORMULATION OF GLASS CLEANER
FORMULATION OF ACID TOILET BOWL CLEANER (LIQUID)
FORMULATION OF DISH WASHER (SUPER CONCENTRATE)
FORMULATIONS AND PROCESS OF FLOOR AND BATH ROOM CLEANERS
FORMULATION – 1:-
FLOOR & BATHROOM CLEANER:-
FORMULATION – 2:-
FLOOR & BATHROOM CLEANER (LIQUID):-
FORMULA 1:
LIQUID DETERGENT CONCENTRATE
FORMULA NO.2
LIGHT DUTY LIQUID DETERGENT CONCENTRATE
LIQUID DETERGENT CONCENTRATE:-
FORMULATION – 3:-
FORMULATION – 3:-
PROCESS OF MANUFACTURING OF FLOOR CLEANER
FORMULATIONS AND PROCESS OF GLASS CLEANER
GLASS CLEANER (FORMULATION PROCESS):-
FORMULATION – 1:-
FORMULATION- 2
FORMULATION – 3
FORMULATION – 4
FORMULATION – 5
FORMULATION – 6
FORMULATION – 7
FORMULATION
PROCESS FLOW SHEET
FORMULATIONS AND PROCESS OF DISH WASHING
LIQUID DETERGENT (SLES BASED)
FORMULATIONS
(1). 20% LIQUID DETERGENT PASTE
(2). 40% LIQUID DETERGENT PASTE
MANUFACTURING PROCESS
FORMULATIONS AND PROCESS OF HAND WASH
FORMULATION OF HAND WASH
MANUFACTURING PROCESS OF HAND WASH (LIQUID)
PROCESS IN DETAILS
PREPARATORY STEPS
BATCHING
FILLING/PACKAGING
FORMULATIONS OF LIQUID HAND SOAP
FORMULATION-1
FORMULATION-2
FORMULATION-3
FORMULATION-4
FORMULATION OF LIQUID HAND WASH SOAP
FORMULATION OF LIQUID HAND WASH
SWOT ANALYSIS FOR HAND DISHWASHING
VIM
TECHNICAL DETAILS OF DISHWASH DETERGENT
METHOD OF MANUAL DISHWASHING
MONITOR CLEANING AND SANITIZING PROCEDURES.
PLANT LAYOUT
SUPPLIERS OF PLANT & MACHINERY
STAINLESS STEEL REACTION VESSEL
MIXER GRINDER
BOILERS
STAINLESS STEEL TANKS
WEIGHING SCALE
SUPPLIERS OF RAW MATERIALS
DIETHANOLAMINE MANUFACTURERS & EXPORTERS
BENZALKONIUM CHLORIDE
BENZALKONIUM CHLORIDE
SODIUM BISULPHATE
BLUE DYE
FOAMING AGENT
FOAM BOOSTERS
SODIUM ALUMINATE
SURFACTANTS
PRODUCT PHOTOGRAPHS
FLOOR CLEANERS
GLASS CLEANERS
TOILET BOWL CLEANERS
WOOD CLEANERS
DISHWASHER LIQUID
DISHWASHER POWDER
DISH WASH GEL
DISHWASHER TABLETS
MACHINERY PHOTOGRAPHS
REACTION VESSELS
MIXER GRINDER
BOILERS
STAINLESS STEEL TANKS
WEIGHING SCALE

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

3 KLtr./Day

Land & Building

(2000 sq.mt.)

Plant & Machinery

US$.97142

Rate of Return

54%

Break Even Point

39%