Description
IDENTIFICATION OF PLASTICS AND OTHER PLASTIC PROCESS INDUSTRIES
(Polystyrene, Nylon, Thermoplastic Elastomer, Alkyd Resin, Polypropylene Plastics,
Melamine Formaldehyde Resins, ABS, Plastic Blends, Polyvinylidene Chloride Plastics,
Polymer, Pipes)
IDENTIFICATION OF PLASTIC MATERIALS
Thermoplastics
ABS
Acetal
Acrylic
Cellulose Acetate
Cellulose Acetate Butyrate
Cellulose Propionate
fluorocarbons (FEP,CTFE, PTFE, PVF)
Nylons
Polycarbonate
Polyethylene
Polyphenylene Oxide (PPO)
Polypropylene
Polystyrene
Polysulfone
Polyurethane (Thermoplastic)
PVC
Thermoplastic Polyester
Thremosetting Plastics
Dialiyl Pthalate (DAP)
Epoxy
Metamine Formaldehyde
Phenol Formaldehyde
Polyesters
Silicones
Urea Formaldehyde
POLYSTYRENE MANUFACTURING
Bulk polymerization
Solution polymerization
Suspension polymerization
Emulsion polymerization
Properties
Copolymer of Styrene
Styrene Acrylonitrile Copolymer (SAN)
Acrylonitrile butadiene styrene-copolymer (ABS copolymers)
Blending
Grafting
Properties
Uses
NYLON 6,6 TECHNOLOGY
Preparation of the Intermediates
Manufacture of Adipic Acid
Manufacture of Hexamethylene Diamine
From Butadiene
Industrial Manufacture of Nylon 6,6
Manufacturing Process
procedure
Fiber Properties
Nylon 6,10
Nylon 11
Nylon 7 Poly (wenanthamide)
Nylon 9; Poly (w-perlargon amide)
Nylonl2
Properties and applications
POLYESTER BASED THERMOPLASTIC ELASTOMER
Beginning
Types
Polyester Thermoplastic Elastomers
Chemistry of Preparation
Microphase Structure
Properties
Manufacturing Processing
Morphological behavior of copolyester TPE
Schematic representation of micro domains forming crystalline and amorphous zones in PBT/PTMO polymer
TEM images of PBT 45-1000(A), PBT35-1000(B), PBT40-1380(C), PBT 30-1380 (D) and PBT 20-1380 (E and F, PBTc C crystalline PBT) stained with Ru 04 vapour
Applications
ALKYD RESINS (POLYESTERS)
Properties of polymerizing polyesters
Typical end-users
POLYPROPYLENE PLASTICS
Introduction
Polyproplene resins:the Unique all purpose family
Self reinforced polypropylene (SRPP) composites
Polypropylene resins compete with engineering plastics and steel
Polypropylene competes with polyamide
Polypropylene competes with metal
Clear polypropylene compete with inherently transparent polymers
Natural fibre reinforced polypropylene
Lower densities leading to noticeable weight savings
Cheap natural fibres and cheap matrix for appealing cheap composites
Conclusion
MELAMINE FORMALDEHYDE RESINS
Processing of melamines
Typical end-uses
Moulding Applications
Alpha-cellulose filled melamine formaldehyde
Wood-flour filled melamine formaldehyde
Cotton fabric filled melamines
Asbestos filled melamines
Adhesives
Lamination
Textile Applications
Other characteristics
Typical end-uses
PLASTICS USED IN AUTOMOBILES
Vehicle Systems and Plastics
Interior Systems
Exterior Systems
Under the Bonnet Systems
Other Systems
Newer Applications
Technological Convergence
Technological Upgradation
Haptics
BSR
Fit & Finish
Grain & Texture
Decorative Finishes
Integration through Modules & Systems
Cockpit Module
Door Module
Alternate Materials
Polymer Nanocomposites
Fibre Composites
LGF
Thermochromic Material
Alternate processes
IP Technologies
Fabric Backed Trims
MuCell Process
MFT
Blow Moulding
Role of Adhesives
Interior Systems
Exterior Systems
Body Panels
Under the Bonnet
Other Systems
Soft Trims
Exterior lighting
Automotive Glazing
Sensors
ABS: ACRYLONITRILE BUTADIENE STYRENE COPOLYMERS
Typical Applications
Processing
Typical end uses
POLYTETRAFLUOROETHYLENE
Manufacture of Polytetrafluoroethylene
Uses
PLASTICS BLEND AND ALLOYS
Beginning
Scenerio
Structure
What goes with What
The Technology
PC/ABS blends
Applications
PC/ABS blends
PC/PBT blends
PA blends
POLYVINYLIDENE CHLORIDE PLASTICS
Outstanding properties
Application
Effect of density on properties
Flame treatment
Chemical treatment
Electrostatic discharge treatment
Linear Low Density, Polyethylene LLDPE
Properties of LLDPE
Improved Stiffness
Excellent Puncture Resistance
Lessor Hexane Extractables
Insensitivity to Foreign Matter Inclusion
Blow Moulding
Usage
DEGRADATION OF POLYMER AND STABILISATION
Types of Degradation
Thermal Degradation
Oxidative Degradation
Solvolytic Degradation Hydrolysis
Other Types of Degradation
Degradation by Radiation
Mechanical Degradation
Ultrasonic Degradation
SUPERABSORBENT POLYMERS
Inception
Swelling RatioModulus of Elasticity
Manufacture
Processing of Polymers
Gel Size Reduction
Drying
Grinding and Sieving
Surface cross-linking
Application
disposable Infant Diapers
Adult Incontinence
Construction Materials
Food Packaging
CHEMICAL RECYCLING
Cryogenic Recycling of Bottles
Recycling of Synthetic Carpet Waste
Low-cost Recycle Sorting
Plastics into fuel oil
Recycled Engineering Elastomers
PP-R PIPES & FITTINGS FOR HOT AND COLD WATER SYSTEM
Introduction
appliance
Basic Advantage
THERMOPLASTIC RUBBER COMPOUND
Inception
Equipments used for compounding
Mixing is of two types
Raw materials and Sources
Manufacturing process with formulation
Some typical formulations of TPR compound
Characteristics of TPR compound
THERMOSETTING PLASTICS
Introduction
Kinds of Thermoset Plastics
Phenolic Resins
Phenols
Resols & novolaks
Resol
Novolaks
Acid & Base Catalysts
Basic Conditions
Functionality
Properties
Solubility
Manufacturing of Phenolic Resins
Process (Novolak)
Application of Phenolic Resins
Brakelinings
Grinding Wheels
Grinding Wheels (Abrasives)
Sand core bonding (Foundry)
Shellmoulds for metal castings
Wood waste boards
Impregnation
Adhesives (Plywood Glues)
Surface Coatings
Oil Varnishes
Lamp capping cement
Rubber Based Adhesives
Rubber Compounds
Tackifier
Aminoresins
Chemistry of Urea & Formaldehyde Formaldehyde
Methylol Urea
Dimethylol Urea
U.F. Resin
Melamine Formaldehyde Resin
Applications Moulding Materials
Process
Fillers
Curing Catalysts
Lubricants
Colourants
Manufacturing Process
Applications of Aminoplastic Mouldings
Other Industrial Applications
Laminates
Aminoresins for Laminating
The laminating Process
Decorative laminates
Industrial laminates
Adhesives
Manufacture
Hardners
Extenders
Melamine resin adhesives
Applications
Plywood manufacture
Particle Board & Fibre Boards
Binders for sand cores
Textile Finishing Process
Use of Wet Strength Paper
Coating Applications
The preparation of Butylated Amino resins
VINYL USED IN PIPES
Vinyl in pipe applications
This is the house that vinyl built
Versatility
Value
Durability
Solid Environmental Performance
Vinyl in medical applications
Clarity and transparency
Flexibility, durability and dependability
Sterlizability
Compatibility
Resistance to chemical stress cracking
Ease of processing
Recyclability
Low cost
WOOD PLASTIC COMPOSITE (WPC)
Synopsis
Wood-Thermoplastic composite -A New class of material
Technology status of WPCs
Manufacture & processing Constituents of Wood Composites
Resin
Wood as filler
Wood Flour
Application benefits
Additive
Properties of thermoplastic composites
Applications & Market
Current Scenario
Wood Filled PP Products
Wood filled PP for Door Trims
Conclusion
ACRYLIC BATH TUB AND SHOWER TRAY
Introduction
History of bathtubs and bathing
Claw foot tub
Claw foot tubs come in 5 major styles
Baby bathtub
Whirlpool tubs
Plant Economics of Acrylic Bath Tub and Shower Tray
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
ARTIFICIAL MARBLE (SYNTHETIC)
Introduction
Plant Economics of Artificial Marble (Synthetic
Plant & Machinery
List of Manufacturing Equipment
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
BIODEGRADABLE/COMPOSTABLE PLASTICS
Biodegradation
Materials
Effect of biodegradable plastics
Plant Economics of Biodegradable/Compostable Plastics
Plant & Machinery
Fixed capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn over/annum
DISPOSABLE SYRINGES AND NEEDLE PLANT (SINGLE USE SYRINGES, SINGLE USE NEEDLES & AS SYRINGES)
Rated Plant Capacity
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
HDPE, PVC, LLDPE Pipes/Tubes and Fittings
PVC Pipe Uses
Plant Economics of HDPE, PVC, LLDPE Pipes/Tubes and Fittings
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
NON-WOVEN INDUSTRY (CARRY BAGS, SURGICAL GOWN, FACE MASK, ROUND CAPS, SHOE COVER, GLOVES)
Introduction
Printed Nonwoven Punch bag
Nonwoven Tote Bag W/Zipper
Foldable Nonwoven Tote Bag
Specifications
Nonwoven Shopping Bag
Features of the Non Woven Shopping Bag
Specifications
Products Applications
Uses and Applications
Nonwoven fabric raw material
Shopping bag made of nonwoven fabric
Surgical gown
Stretchable and permeable non-woven protective gloves
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
PET PREFORM AND PET JARS (20 LTRS CAPACITY)
Plant Economics of Pet Preform and Pet Jars (Cap 20 Ltrs)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
PLASTIC MOULDED CHAIRS (P.P)
Plant Economics of Plastic Moulded Chairs (P.P.)
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
PLASTIC WASTE RECYCLEING UNIT
Introduction
Plant Economics of Plastic Waste Recycling Unit
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
PLASTIC WATER STORAGE TANKS
Plant Economics of Plastic Water Storage Tanks
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
PLASTICIZERS
Introduction
For Plastics
Ester plasticizers
For concrete
For gypsum wallboard production
Plasticizers for energetic materials
Plasticizer Markets
Plant Economics of Plasticizers
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
PYROLYSIS PLANT FROM PLASTIC AND RUBBER
Plant Economics of Pyrolysis Plant from Plastic & Rubber
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
RIGID PVC FILM MANUFACTURE FOR PHARMACEUTICALS BLISTER PACKAGING
Plant Econnomics of Rigid PVC film Manufacture for Pharmaceuticals Blister Packaging
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
uPVC DOORS AND WINDOWS PROFILE
Plant Economics of UPVC doors and windows profiles
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
WOOD PLASTIC COMPOSITE BOARD LINE
Introduction
Plant Economics of Wood Plastic Composite Board Line
Plant & Machinery
Fixed Capital
Raw Materials
Total Working Capital/Month
Total Capital Investment
Turn Over/Annum
