INJECTION MOULDING OF CHAIRS

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    Due to the very low consumption as compared to developed countries and even in India, a large gap is to be filled by introducing new and cost effective products. Customers with low purchasing power don’t have any option other than plastic furniture. Middle and lower classes in Pakistan is major buyer and these classes are 65% of total population. Also there are very few players in this business. The business of Molded Furniture has marked its place in the country through growth during the last ten years. This growth has opened up new opportunities. The prime reason for this is awareness about the product. Along with that, companies are offering conditional warranty of plastic chairs minimizing risk of customer. Molded Furniture is basically produces in developed countries to be used as Lawn Furniture and outdoor restaurants. As trends are from developed countries, it was introduced in Pakistan around 1984-1985 by a Karachi based firm. Then a factory was installed in Gujranwala and then with the passage of time now there are some main 7units producing plastic chairs, tables, baby products, etc day and nights. Due to low purchasing power people in Pakistan found this product cheap, associated with warranty covering the risk of consumers. Customer bank is increasing day by day with the penetration of companies, by introducing new and economical models, variety of colors, exports to Afghanistan, etc.
•    INTRODUCTION
•    PROPERTIES
•    OTHER MATERIALS USED IN THE PRODUCTION OF PLASTIC FURNITURE
•    USES & APPLICATIONS
•    MARKET POSITION
•    BHAVESH VARMORA, MANAGING DIRECTOR, VARMORA GROUP “PLASTIC FURNITURE IS RAPIDLY GROWING FOOTPRINTS IN INTERIOR DESIGNING AND ARCHITECTURE”
•    PLASTIC CHAIR EXPORT DATA & EXPORT SHIPMENT DATA OF INDIA
•    PRESENT MANUFACTURERS/EXPORTERS OF PLASTIC MOULDED FURNITURES
•    B.I.S. SPECIFICATION
•    PLASTIC CHAIR PRODUCTION LINE
•    INJECTION MOLDING
•    MATERIAL SELECTION
•    ABS
•    PROPERTIES OF UNFILLED & GLASS FILLED POLYSTYRENE & S A M
•    MODERN PLASTIC CHAIR
•    RAW MATERIAL
•    MANUFACTURING PROCESS
•    INJECTION MOULDING DATA
•    PROCESS FLOW SHEET DIAGRAM
•    DIVERSIFICATIONS
•    INJECTION MOULDING PROCESS
•    PLANT LAYOUT
•    PRINCIPLES OF PLANT LAYOUT
•    PLANT LOCATION FACTORS
•    EXPLANATION OF TERMS USED IN THE PROJECT REPORT
•    PROJECT IMPLEMENTATION SCHEDULES
•    ADDRESSES OF SUPPLIERS OF RAW MATERIALS
•    COMPLETE PLANT SUPPLIERS FOR PLASTIC MOULDED CHAIRS
•    SUPPLIERS OF PLANT & MACHINERY

APPENDIX –A

01.    PLANT ECONOMICS
02.    LAND & BUILDING
03.    PLANT AND MACHINERY
04.    OTHER FIXED ASSESTS
05.    FIXED CAPITAL
06.    RAW MATERIAL
07.    SALARY AND WAGES
08.    UTILITIES AND OVERHEADS
09.    TOTAL WORKING CAPITAL
10.    TOTAL CAPITAL INVESTMENT
11.    COST OF PRODUCTION
12.    TURN OVER/ANNUM
13.    BREAK EVEN POINT
14.    RESOURCES FOR FINANCE
15.    INSTALMENT  PAYABLE IN 5 YEARS
16.    DEPRECIATION CHART FOR 5 YEARS
17.    PROFIT ANALYSIS FOR 5 YEARS
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

960 Chairs/Day

Land and Building

Rented

Plant & Machinery

Rs.59.00 Lacs

Working Capital for 1 Month

Rs. 18.00 Lacs

Total Capital Investment

Rs.79.56 Lacs

Rate of Return

104%

Break Even Point

36%