KIDS RIDE ON BATTERY OPERATED CARS AND BIKES MANUFACTURING UNIT

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A toy is an item that is used in play, especially one designed for such use. Playing with toys can be an enjoyable means of training young children for life in society. Different materials like wood, clay, paper, and plastic are used to make toys. Many items are designed to serve as toys, but goods produced for other purposes can also be used. For instance, a small child may fold an ordinary piece of paper into an airplane shape and “fly it”. Newer forms of toys include interactive digital entertainment. Some toys are produced primarily as collectors’ items and are intended for display only.

The origin of toys is prehistoric; dolls representing infants, animals, and soldiers, as well as representations of tools used by adults are readily found at archaeological sites. The origin of the word “toy” is unknown, but it is believed that it was first used in the 14th century. Toys are mainly made for children. The oldest known doll toy is thought to be 4,000 years old.

Playing with toys is considered to be important when it comes to growing up and learning about the world around us. Younger children use toys to discover their identity, help their bodies grow strong, learn cause and effect, explore relationships, and practice skills they will need as adults. Adults on occasion use toys to form and strengthen social bonds, teach, help in therapy, and to remember and reinforce lessons from their youth.

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Description

INTRODUCTION
MAJOR TYPES OF TOYS
SPECIFICATION OF 901 JEEP/CAR
FEATURES:
SPECIFICATION OF R1 BIKE
FEATURES
B.I.S. SPECIFICATION
PROCESS FLOW DIAGRAM
CAR CHASSIS:
CAR BODY:
WHEEL AND TYRE:
ASSEMBLING PROCESS:
MANUFACTURING OF RIDE ON TOY CAR MAINLY INCLUDES
FOLLOWING STEPS
1. MANUFACTURING OF CAR CHASIS
2. MANUFACTURING OF CAR BODY
3. MANUFACTURING OF CAR TYRES
4. MANUFACTURING OF WIND SCREEN
ADVANTAGES:
DISADVANTAGES:
MANUFACTURING OF RIDE ON TOY BIKE MAINLY INCLUDES
FOLLOWING STEPS
ASSEMBLY OF ALL TOGHTER WITH ELECTRICAL CONNECTIONS
1. MANUFACTURING OF BIKE SKELTON:
2. MANUFACTURING OF BIKE TANK
3. MANUFACTURING OF BIKE TAKES PLACE SAME AS CAR TYRES.
QUALITY CONTROL
SELECTION OF TEST PORTIONS
PREPARATION AND EXTRACTION OF TEST PORTIONS
TEST PORTION PREPARATION
EXTRACTION PROCEDURE
PLANT & MACHINE
THE CURRENT STATE OF TOY INDUSTRY
TRADITIONAL TOY MANUFACTURING UNITS
TABLE: FIELD SURVEY OF MODERN TOY MANUFACTURING UNITS
ALL OVER THE WORLD, TOYS ARE CLASSIFIED ACCORDING
TO THEIR END USE:
TOY INDUSTRY IN INDIA
TRADITIONAL TOYS
EXPORT POTENTIAL FOR TRADITIONAL INDIAN TOYS
CURRENT SCENARIO
LARGE INTERNATIONAL TOY MANUFACTURERS IN INDIA
MAJOR CHALLENGES TO INDIAN TOY INDUSTRY
EXPORT PROSPECTS
FUTURE OF TOY INDUSTRY IN INDIA
SWOT ANALYSIS OF INDIAN TOY INDUSTRY
STRENGTHS
WEAKNESSES
OPPORTUNITIES
THREATS
PLANT LAYOUT
SUPPLIERS OF TOY CAR
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PVC GRANUES
SUPPLIERS OF BATTERY
SUPPLIERS OF BATTERY CHARGER
SUPPLIERS OF MOTOR
SUPPLIERS OF MOTOR CONTROLLER
SUPPLIERS OF SPARE PARTS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS FOR INJECTION MOLDING MACHINE AND BLOW
MOLDING MACINE
SUPPLIERS OF DIE CASTING MACHINES
SUPPLIERS OF ELECTROSTATIC POWDER COATING MACHINE
SUPPLIERS OF PAINTING EQUIPMENTS
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF JIGS AND FIXTURE

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

600 Nos/day

Land & Building

(6000 Sq.MT)

Plant & Machinery

US$.501429

Rate of Return

75%

Break Even Point

31%