LED BULB AND TUBE ASSEMBLY/MANUFACTURING PLANT

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A light emitting diode (LED) is a device which converts electrical energy to light energy. LEDs are preferred light sources for short distance (local area) optical fiber network because they: are inexpensive, robust and have long life (the long life of an LED is primarily due to its being a cold device, i.e. its operating temperature being much lower than that of, say, an incandescent lamp),can be modulated (i.e. switched on and off) at high speeds (this property of an LED is also due to its being a cold device as it does not have to overcome thermal inertia),couple enough output power over a small area to couple to fibers (though the output spectrum is wider than other sources such as laser diodes).

A light-emitting diode (LED) is a two-lead semiconductor light source. It is a p–n junction diode, which emits light when activated.[4] When a suitable voltage is applied to the leads, electrons are able to recombine with electron holes within the device, releasing energy in the form of photons. This effect is called electroluminescence, and the color of the light (corresponding to the energy of the photon) is determined by the energy band gap of the semiconductor.

Types of LED

(1) Miniature

Photo of miniature surface mount LEDs in most common sizes. They can be much smaller than a traditional 5 mm lamp type LED which is shown on the upper left corner.

Very small (1.6×1.6×0.35 mm) red, green, and blue surface mount miniature LED package with gold wire bonding details. These are mostly single-die LEDs used as indicators, and they come in various sizes from 2 mm to 8 mm, through-hole and surface mount packages. They usually do not use a separate heat sink.[116] Typical current ratings ranges from around 1 mA to above 20 mA. The small size sets a natural upper boundary on power consumption due to heat caused by the high current density and need for a heat sink. Package shapes include round, with a domed or flat top, rectangular with a flat top (as used in bar-graph displays), and triangular or square with a flat top. The encapsulation may also be cleor tinted to improve contrast and viewing angle. Researchers at the University of Washington have invented the thinnest LED. It is made of two-dimensional (2-D) flexible materials. It is 3 atoms thick, which is 10 to 20 times thinner than three-dimensional (3-D) LEDs and is also 10,000 times smaller than the thickness of a human hair. These 2-D LEDs are going to make it possible to create smaller, more energy-efficient lighting, optical communication and nano lasers.

Category:

Description

 INTRODUCTION
 HOW LEDS PRODUCE LIGHT
 LED LAMP CHARACTERISTICS
 USES AND APPLICATION
 B.I.S. SPECIFICATIONS
 MARKET SURVEY
 INSTALLED CAPACITY, PRODUCTION, CAPACITY UTILIZATION
OF LED BULBS & TUBES
 APPARENT CONSUMPTION OF LED BULBS & TUBES
 ESTIMATED DEMAND
 DEMAND SUPPLY GAP
 MANUFACTURERS/SUPPLIERS OF LED TUBE LIGHT
 PROCESS FLOW CHART
 MANUFACTURING PROCESS
 LED MOUNTING ON PCB
 LED BULB ASSEMBLY PROCESS
 MANUFACTURING MACHINES
 ENVIRONMENTAL ASSES REPORT ON LED TUBE AND BULB
 PRODUCTION OF BULB AND TUBE EXTRUSION PARTS
 PLANT LAYOUT
 SUPPLIERS OF PLANT AND MACHINERY FOR LED TUBE AND BULB
 SUPPLIERS OF RAW MATERIAL FOR LED TUBE AND BULB

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

48000.00 Nos./day

Land and Building

(2 Acres)

Plant & Machinery

Rs. 60.00 Lacs

Rate of Return

48%

Break Even Point

33%

profit on sales per year

Rs. 6.71 Cr