LI-ION BATTERY ASSEMBLY PLANT FOR AUTOS, E-VEHICLES AND UPS SYSTEMS

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Lithium batteries are now powering a wide range of electrical and electronical devices, including laptop computers, mobile phones, power tools, telecommunication systems and new generations of electric cars and vehicles.

Lithium batteries are mainly of two types:

Lithium metal batteries and lithium ion batteries. Basically, the difference between them is that lithium metal batteries are those that are not rechargeable, thus, primary, and lithium ion batteries are those that can be recharged. As an example, your laptop or cell phone is likely to have a lithium ion battery, whereas your watch may have a lithium metal battery

WORKING

As their name suggests, lithium-ion batteries are all about the movement of lithium ions: the ions move one way when the battery charges (when it’s absorbing power); they move the opposite way when the battery discharges (when it’s supplying power):

1. During charging, lithium ions (yellow circles) flow from the positive electrode (red) to the negative electrode (blue) through the electrolyte (gray). Electrons also flow from the positive electrode to the negative electrode, but take the longer path around the outer circuit. The electrons and ions combine at the negative electrode and deposit lithium there.

2. When no more ions will flow, the battery is fully charged and ready to use.

3. During discharging, the ions flow back through the electrolyte from the negative electrode to the positive electrode. Electrons flow from the negative electrode to the positive electrode through the outer circuit, powering your laptop. When the ions and electrons combine at the positive electrode, lithium is deposited there.

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Description

INTRODUCTION
LITHIUM BATTERIES ARE MAINLY OF TWO TYPES:
WORKING
TYPES OF LI BATTERIES
(A) LITHIUM-METAL BATTERIES
(B) LITHIUM-ION BATTERIES
ADVANTAGES
DISADVANTAGES
CONSTRUCTION MATERIAL
COMPOSITION OF LITHIUM-ION BATTERIES
CATHODE
ANODE
ELECTROLYTE
SEPARATOR
CATHODE MATERIALS
ANODE MATERIALS
ELECTROLYTES
SEPARATORS
DIFFERENT SHAPES OF LITHIUM-BATTERIES
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
ASSEMBLING PROCESS OF LITHIUM ION BATTERY
(1) BATTERY CELL
(A) CELL SELECTION
(B) CELL HANDLING PROCEDURE
(C) CELL STORAGE
(2) BATTERY PACKAGING
MODULE PACKING
BATTERY RETENSION SYSTEM
BATTERY TRAY
(3) BATTERY MANAGEMENT SYSTEM
(4) COOLING SYSTEM
(5) TESTING
(A) ASSEMBLING PROCESS OF CYLINDRICAL CELL BASED BATTERY PACK
(I) CELL LEVEL ASSEMBLING:
(II) ASSEMBLING PROCESS OF MODULE AND PACK LEVEL
(B) ASSEMBLING PROCESS OF POUCH CELL BASED BATTERY PACK
(I) ASSEMBLING PROCESS OF CELL LEVEL
(II) ASSEMBLING PROCESS OF MODULE AND PACK LEVEL
(C) ASSEMBLING PROCESS OF PRISMATIC CELL BASED BATTERY PACK
(I) ASSEMBLING PROCESS OF CELL LEVEL
(II) ASSEMBLING PROCESS OF MODULE AND PACK LEVEL:
JOINING TECHNOLOGY
(A) ULTRASONIC WELDING OR ULTRASONIC METAL WELDING (UMW)
ADVANTAGES
(B) RESISTANCE SPOT/PROJECTION WELDING
(C) MICRO-TIG OR PULSED ARC WELDING (PAW)
(D) ULTRASONIC WEDGE BONDING
(E) MICRO-CLINCHING
(F) SOLDERING
(G) LASER WELDING
(H) MAGNETIC PULSE WELDING (MPW)/ELECTROMAGNETIC
PULSE TECHNOLOGY (EMPT)
(I) MECHANICAL ASSEMBLY
EQUIPMENTS FOR ASSEMBLY
1. LINEAR WORKPIECE CARRIER TRANSFER SYSTEM
2. PRE-ASSEMBLY STATION
3. AUTOMATIC MODULE ASSEMBLY STATION
4. ASSEMBLY OF SECOND SIDE PLATE
5. AUTOMATIC LINE CHANGE
6. AUTOMATIC LASER WELDING STATION
MARKET SURVEY
INDIA LITHIUM-ION BATTERY MARKET 2018-2023
INDIA LITHIUM-ION BATTERY MARKET
DECREASING COST OF LITHIUM-ION BATTERIES – TO SUPPLEMENT
THE DEMAND
RENEWABLE-BASED ENERGY STORAGE – OPPORTUNITY FOR GROWTH
ELECTRIC VEHICLES & LITHIUM ION BATTERY MARKET
CHANGING LANDSCAPE OF THE ENERGY SECTOR, INDIA, 2017-2030
KEY TARGET AUDIENCE:
INDIGENISATION OF LITHIUM-ION BATTERY MANUFACTURING:
GLOBAL LIB PRODUCTION AND PRICE TREND
LIB DEMAND IN INDIA: PROJECTIONS FOR 2030
ECONOMICS OF LIB MANUFACTURING: 50 GWH PLANT
RESULTS
ANALYSIS & RECOMMENDATIONS
POLICY INTERVENTIONS
PLANT LAYOUT
PRESENT MANUFACTURERS/SUPPLIERS FOR LI-OIN BATTERY
ASSEMBLY PLANT FOR AUTOS, E-VEHICLES AND UPS SYSTEMS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF LI-ION CELL
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF ASSEMBLY LINE
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

72.33 Nos/Day
Land & Building

(2000 sq.mt.)
Plant & Machinery

US$ 125714
Rate of Return

28%
Break Even Point

35%

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