LPG AND OXYGEN CYLINDER

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FOR LPG CYLINDER

LPG Cylinder is an essential item for filling liquefied petroleum gas used for cooking purpose. The body of LPG cylinder is deep drawn in two pieces then these are welded together to make a compact unit without any leak and defect etc. LPG cylinders are in use in 5 Kg., 12 Kg., 14.2 Kg. & 19 Kg. capacities. To ascertain the quality, safety and performance certain regulations are applicable such as BIS standardization and Explosive License etc. While all the cylinders are spray-painted with a signal red colour. BPC cylinders have yellow ring around the bung. HPC cylinders in blue ring and IOC cylinder are fully red. In case of 19 Kg. cylinders the top is painted olive green. The cylinders carry their complete history with regard to their serial number, Tare/ Gross weight, water capacity, ISE monogram test date, manufacturer identification and year of manufacturing.

SIZES OF LPG CYLINDER

LP Gas cylinders can come in many different sizes depending on the application. The gross weight of an LP Gas cylinder is often one of the limiting factors in selecting the size, especially for domestic applications. The diameter is also a very important factor because it has implications with the dimensions of the conveyors in the filling plant, and the pallets and racks used for storage etc.

For domestic use, cylinders typically will have capacities ranging from 4kg to 15kg whereas for commercial and industrial use, these will range from 45kg to 50kg. Smaller cylinders i.e. 1kg to 3kg capacities are used for camping equipment and in developing countries where they often serve as an entry level for LP Gas applications in low income households – mainly for cooking. LP Gas cylinders will almost always be used in the vertical position although forklift cylinders are typically designed to be used horizontally with capacities ranging from 15kg to 22kg.

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Description

INTRODUCTION
FOR LPG CYLINDER
SIZES OF LPG CYLINDER
CONSTRUCTION OF LPG CYLINDER
1. BODY
2. BUNG
3. SHROUD
4. FOOT RING
5. VALVES
(A) SELF-CLOSING, CLIP-ON VALVE
(B) HAND WHEEL OPERATED VALVE
FOR OXYGEN CYLINDER
SPECIFICATION OF OXYGEN CYLINDER
(1) TYPE A OXYGEN CYLINDER
(2) TYPE B OXY GEN CYLINDER
(3) TYPE D OXYGEN CYLINDER
USES AND APPLICATION
FOR LPG CYLINDER
FOR OXYGEN CYLINDER
B.I.S. SPECIFICATION
FOR LPG CYLINDER
FOR OXYGEN CYLINDER
PROCESS FLOW CHART
FOR LPG CYLINDER
FOR OXYGEN CYLINDER
MANUFACTURING PROCESS
FOR LPG CYLINDER
(A) FOR PRESSURE PARTS
(B) NON-PRESSURE PARTS
GENERAL
THE MAIN STEPS ARE GIVEN BELOW
QUALITY CONTROL
(A) MATERIAL SPECIFICATIONS:
(B) WELDING SPECIFICATION
(C) MANUFACTURING PROCESS SPECIFICATION
(A) CYLINDER BODY
(B) VALVE PROTECTION RING-STAY PLATE ASSEMBLY
(C) FOOTRING
(D) HEAT TREATMENT
(E) SURFACE PREPARATION & PAINTING
(F) TESTING
(G) SCREEN PRINTING/STENCILING
(H) STAMPINGS & PUNCHING
1. STAMPING ON BUNG:
2. STAMPING ON THE STAY PLATES:
(I) VALVE FIXING
(J) WEIGHMENT OF CYLINDER
(K) PACKING
FOR OXYGEN CYLINDER
QUALITY CONTROL AND TESTING (PLEASE REFER IS: 7285(PART-I): 2004
1. MATERIALS
2. HEAT TREATMENT
3. DESIGN
A. NECK DESIGN
B. VALVE FITTINGS
C. FOOT RINGS
D. NECK RINGS
4. MANUFACTURE
A. WALL THICKNESS
B. SURFACE DEFECTS
C. OUT-OF-ROUNDNESS
D. MEAN DIAMETER
E. STRAIGHTNESS
F. VERTICALLY
G. STABILITY
5. TESTING REQUIREMENTS
A. TYPE APPROVAL PROCEDURE
B. BATCH TESTS
C. TEST ON EVERY CYLINDER
POSSIBLE TESTS IN A DAY
6. CYLINDER MARKING
7. BIS CERTIFICATION MARKING
8. COLOUR IDENTIFICATION
9. PREPARATION FOR DESPATCH
MARKET POSITION
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
SUPPLIERS OF LPG & OXYGEN CYLINDER
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF M.S SHEET
SUPPLIERS OF M.S BILLET
SUPPLIERS OF LPG & OXYGEN CYLINDER VALVE
SUPPLIERS OF BUNG
SUPPLIERS OF SHROUD AND FOOT RING
SUPPLIERS OF MIG WELDING ELECTRODE
SUPPLIERS OF ZINC
SUPPLIERS OF POWDER COATING PAINT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF BRASS BILLET CUTTING MACHINE
SUPPLIERS OF DEEP DRAWING PRESS
SUPPLIERS OF INDUCTION HEATING FURNACE
SUPPLIERS OF CNC LATHE MACHINE
SPINNING LATHES
CIRCLE CUTTING MACHINE
SUPPLIERS OF POWER PRESS
SUPPLIERS OF TRIMMING MACHINE
SUPPLIERS OF MIG WELDING MACHINE
SUPPLIERS OF HEAT TREATMENT FURNACE
SUPPLIERS OF SAND BLASTING MACHINE
SUPPLIERS OF DG SETS
SUPPLIERS OF EOT CRANES
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

3200 Nos/Day
Land & Building

(5000 sq.mt.)
Plant & Machinery

US$ 2478571
Rate of Return

40%
Break Even Point

40%

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