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The project profile is on setting up of a Liquefied Petroleum Gas (LPG) Bottling plant for domestic use as
cooking fuel.
LPG is a mixture of commercial butane and commercial propane having saturated
and unsaturated hydrocarbons. LPG is gaseous at normal atmospheric pressure, but may be condensed to the
liquid state at normal temperature, by the application of moderate pressures. Although they are normally used
as gases, they are stored and transported as liquids under pressure for convenience and ease of handling.
Liquid LPG evaporates to produce about 250 times volume of gas. Thus, a large quantity of energy can be
packed, stored, transported and used in small containers.
Most commonly, LPG cylinders are available in compact 5 kg cylinders for rural, hilly and inaccessible areas
and 12 kg as well 14.2 kg cylinders for domestic use. For commercial and industrial use, 19 kg and 47.5 kgs
cylinders are available.
INTRODUCTION
USES AND APPLICATIONS
B.I.S. SPECIFICATION
MARKET SURVEY
SEQUENCE OF OPERATIONS
STAGE – I: RECEIPT OF CYLINDERS
STAGE -II: VISUAL INSPECTION/SEGREGATION – I
STAGE – III: CYLINDER FOR FILLING.
STAGE – IV: TARE WEIGHT MARKING
STAGE – V: FILLING OPERATION
STAGE – VI: CHECK WEIGHING
STAGE – VII: SEGREGATION – II
STAGE – VIII: TIGHTNESS TEST – I
STAGE – IX: SEGREGATION – III 22
STAGE – X: PREPARING CYLINDER FOR TIGHTNESS TEST – II
STAGE – X: TIGHTNESS TEST – II
STAGE – XI: SOAP SOLUTION TEST
STAGE – XII: SEGREGATION – IV
STAGE – XIV: FINISHING OPERATIONS
STAGE – XIII: FINAL INSPECTION
STAGE -XIV: DISPOSAL OF FILLED CYLINDERS IN SOUND CONDITION.
MANUFACTURING PROCESS
PROCESS FLOW CHART
PLANT LAYOUT
LPG FILLING PLANT / LPG BOTTLING PLANTS
LPG CYLINDER FILLING MACHINE
TURNKEY PLANT SUPPLIERS FOR LPG CYLINDER BOTTLING PLANT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF PLANT AND MACHINERIES
PLANT AND EQUIPMENTS LIST
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
| Plant Capacity | 6000.00 Cylinder/day |
|---|---|
| Land and Building | (14000 Sq.Mt) : Rs. 7.60 Cr |
| Plant & Machinery | Rs. 4.06 Cr |
| Working Capital for 1 Month | Rs. 7.11 Cr |
| Total Capital Investment | Rs. 21.14Cr |
| Rate of Return | 41% |
| Break Even Point | 39% |
