LPG STORAGE & BOTTLING PLANT (CAPACITY 50 MT.- 1500 CYLINDERS/DAY)

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India’s tryst with Liquefied Petroleum Gas (LPG) began in 1955, when the then Burma Shell started marketing LPG in Mumbai. LPG has over the last 6 decades become the most popular kitchen fuel. The expansion story can be written in 2 parts with 1980 as the watershed year. Prior to 1978, marketing of LPG was restricted to the extent of product availability from indigenous sources. Large scale expansion of LPG marketing was undertaken from 1980 with the increase in product availability due to expansion of refineries and setting-up of extraction units. As the popularity of LPG increased, its demand rapidly outstripped the indigenous availability necessitating large scale imports.

In the early years, LPG marketing was restricted to only urban areas. Subsequently, penetration of LPG was slowly expanded to semi-urban and rural areas as well.

Today, LPG in India has reached over 15 crore (15.43 crore as on 1-7-2013) households, which roughly translates to more than 60% of the population. Few would have ever imagined that with its humble beginnings in 1955, and considerable reservations regarding its acceptability, LPG would go on to acquire this popularity one day.

INTRODUCTION
B.I.S SPECIFICATION
MARKET SURVEY
CONSUMPTION OF NON SUBSIDIZED COOKING GAS
MARKET SURVEY (GLOBAL)
CONSUMPTION PATTERN OF LPG IN
ISSUES OF BRANDING IN DOMESTIC LPG IN INDIA
SEQUENCE OF OPERATIONS IN LPG BOTTLING PLANT
MANUFACTURING PROCESS
BULK UNLOADING SYSTEM IN LPG BOTTLING PLANT
PROCESS FLOW CHART
TESTING AND QUALITY CONTROL IN LPG BOTTLING PLANT
PLANT LAYOUT
LPG CYLINDER FILLING MACHINE
PROJECT IMPLEMENTATION SCHEDULES
TURNKEY PLANT SUPPLIERS FOR LPG CYLINDER BOTTLING PLANT
COMPLETE LPG BOTTLING UNIT SETUP ASSISTANCE
SUPPLIERS OF PLANT AND MACHINERIES

APPENDIX – A :

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

1500.00 Cylinder/day

Land & Building

(1.5 Acresr) Rs. 2.28 Cr

Plant and Machineries

Rs. 1.00 Cr

Working Capital for 1 Month

Rs. 2.96 Cr

Total Capital Investment

Rs. 6.80 Cr

Rate of Return

19%

Break Even Point

56%