Description
INTRODUCTION
TYPES OF ERW PIPE
(1) LOW-FREQUENCY-WELDED ERW (LF-ERW) PIPE
(2) HIGH-FREQUENCY-WELDED ERW (HF-ERW) PIPE
(3) DIRECT-CURRENT-WELDED ERW (DC-ERW) PIPE
PHYSICAL PROPERTIES OF PIPING MATERIALS
MALLEABILITY
DUCTILITY
BRITTLENESS
ELASTICITY
CONDUCTIVITY
CHEMICAL RESISTANCE/RESISTANCE TO CORROSION
PROPERTIES
ADVANTAGES OF ERW PIPE
USES AND APPLICATION
USES
APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
1. UNCOILED, LAVELED AND WELDING OF STRIP
2. STRIPPING
3. LOOPING
4. EDGE TRIMMING
5. FORMING
6. WELDING
7. BEAD TRIMMING
8. SIZING
9. CUTTING
10. NORMALISING
11. END FACING AND BEVELLING
12. TESTING (PLEASE REFER IS: 5504:1997)
ULTRASONIC TESTING
EDDY-CURRENT TESTING
HYDROSTATIC TESTING
MAGNETIC PARTICLE TESTING
RADIOGRAPHIC (X-RAY) TESTING
DYE-PENETRANT TEST
14. MARKING
PLANT AND MACHINERY
(1) UNCOILER
(2) LAVELER
(3) SHEAR AND WELDER
(4) ACCUMULATOR
(5) FORMING AND SIZING SECTION
(6) HF SOLID STATE WELDER
(7) ANNEALING FURNACE
(8) FLYING SAW
(9) FACING AND BEVELING MACHINE
(10) STRAIGHTNER MACHINE
(11) THREADING MACHINE
(12) HYDRAULIC TESTING MACHINE
MARKET POSITION
DOMESTIC DEMAND DRIVERS
CAPACITY EXPANSION BY DOMESTIC PLAYERS
HUGE INVESTMENTS IN THE SOUTH/EAST INDIA
MARKET SCENARIO: STEEL PIPES IN OIL & GAS INDUSTRY
LOCATION OF INDIA’S OIL AND GAS RESERVES – LARGELY OFFSHORE –
TO GENERATE HIGHER DEMAND FOR OCTG PIPES
CARBON SEAMLESS TUBES – ONGC/OIL TO CONTRIBUTE TOWARDS 80%
OF DOMESTIC DEMAND
CAPEX BUOYANCY IN REFINERIES – HUGE OPPORTUNITY FOR STAINLESS STEEL SEAMLESS PLAYERS
INDIAN REFINING MARKET: OPERATING AT >100% UTILIZATION
DETAILED EXPORT DATA OF MS ERW PIPE
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF M.S ERW PIPE
SUPPLIERS OF RAW MATERIALS
M.S STRIP COILS
PACKING MATERIALS
PICKLING CHEMICALS
RESSISTANCE WELDING ELECTRODE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF ERW PIPE AND TUBE PLANT
SUPPLIERS OF HIGH FREQUENCY INDUCTION WELDER
EOT CRANE
DG SETS
POWER TRANSFORMERS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
AIR POLLUTION CONTROL EQUIPMENTS
AIR COMPRESSORS 103
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
NDT INSPECTION EQUIPMENT
FIRE FIGHTING EQUIPMENTS
ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET