MAKGEOLLI BEER PLANT

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Beer comprises about 12% of the total alcohol consumed in India. While the alcohol beverages industry in India has been dominated by spirits, beer remains the preferred alcoholic beverage for young Indians. Beer has registered robust growth in the last one and half decades. From a total industry consumption of about 100 million cases in 2005, the consumption crossed over 300 million cases in 2019. The current industry size is estimated to be over 320 million cases per annum. Three leading players contribute over 85% of the total industry sales with our Company being the market leader having a market share of about 52%2.

The Indian beer market shrunk during the FY 20. As per our estimate, a number of markets across the country remained sluggish during the second half of last Financial Year. April and May 2019 saw General Elections in India in a phased manner in each State, where dry days were imposed for a few days before and after elections and during election results which had reduced sales. Restrictions on production during this period also curtailed our ability to service market demand. Generally, high-end consumer prices dampened sales during the year.

In addition, due to COVID, retail was completely shut from March 23, 2020 with on-trade outlets being progressive closed in the weeks prior, causing a secular drop in sales for beer and spirits. The last 8 days of March 2020, when normally increased primary dispatches’ happen due to start of the peak season, such dispatches actually became negligible due to lockdown.

It is expected that the initial months of the new financial year will remain very challenging as retail only reopened in many states in India during 1st week of May. Demand is likely to only gradually recover and is negatively impacted due to increased taxation and other impediments. On basis of alcohol content, beer in India can be categorized into Strong and Mild Beers Strong beer which has alcohol content between 6% and 8% dominates the beer market accounting for over 85% of the total beer consumed in India.

The Super Premium beer segment within both the Strong and Mild beer categories has been growing faster than the overall beer industry and has grown at a Compounded Annual Growth Rate (CAGR) of almost 30 per cent over the last three years.

The Indian beer market continues to grow in line with expectations. Industry volumes grew wat a CAGR of about 7% during the last five years. However, during 2019-20, the Indian beer market shrunk slightly over the previous year, in part related to COVID. Compared to the global average per capita consumption of about 30 liters, the per capita consumption in India still hovers around 2 litres1 . However, the scope for growth in India continues to remain positive given the climate, young demographics and increasing disposable income.

Beer has become one of the most popular alcoholic beverages in the country over the past two decades. A plethora of beer brands are available in India to address the palate of various consumer segments. Majority of beer market growth is driven by young consumers, who consider beer a trendy drink, compared to traditional spirits. Brew pubs have emerged in large cities such as Bengaluru, Pune and Gurgaon over the last few years.

These outlets have introduced consumers to new types of beers for example ‘craft beer’. Beer Industry in India continues to remain traditional and is controlled by State Governments. It remains highly regulated with high taxation, restrictions on cross border movements, constraints on production, retailing and other barriers. In many parts of the country, wholesale and/or retail distribution is controlled by State Government monopolies. Also, in over 60% of the markets, State Governments directly dictate the price at which beer can be sold.

Indian beer industry is primarily dominated by strong beer which accounts for over 85% of the total beer volumes sold in India. The beer consumption in the country is inclined towards the southern states which accounts for more than half of the volumes consumed in India. Around 30% of the total consumption is contributed by western region and equally spread between northern and eastern states. India has one of the lowest per capita alcohol consumption rates globally which is an indicator of the prevailing opportunity.

The growth in the beer market is predominantly driven by young consumers and professionals who consider beer as a trendy drink, as compared with traditional spirits. Furthermore, rising disposable incomes, changing preferences and favorable demographics coupled with increasing social acceptance is also anticipated to contribute to growth of the industry in the medium term. India adds over 19 million people to the legal drinking age every year and only one in eight women consume beer, compared to one in two in more mature markets. This presents significant industry growth potential. In 2020 India accounted for consumption of 2,426 million liters or 311 million cases of beer. (1 case is equivalent to 12 bottles of 650 ml each).

The beer consumption increased by 5.4% compared to same period last year. Beer volume is anticipated to record a 2018-23 CAGR of 4.5% to reach 3,024 million or 388 million cases. In value terms, the beer industry was valued at Rs, 519 billion in 2018, which is an increase of 8.0% compared to same period last year. Beer industry is expected to reach a value of Rs. 736 billion by 2023, indicating a CAGR of 7.2% during the same period. Higher growth rate of value compared to the volume growth is an indicator of shifting preference towards premium products. (Source: Euro monitor International)

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Description

INDUSTRY OVERVIEW
GROWTH FACTORS
DEMAND DRIVERS FOR THE ALCOBEV INDUSTRY
THREATS AND CONCERNS
BARLEY, YEAST AND HOPS SNAPSHOT IN INDIA
CONSUMER DEMOGRAPHICS AND PREFERENCES
ALCOHOL CONSUMPTION IN INDIA
HISTORY OF BEER
CLASSIFICATION OF BEER
SOME POPULAR BRANDS OF INDIAN BEERS
BREWING-RAW MATERIALS
MACHINERY TECHNICAL DETAILS
BEER MANUFACTURE PROCESS
PROCESS FLOW DIAGRAM
PLANT LOCATION: STATE/CITY
LICENSES REQUIRED
HOW TO STORE BEER
TOP INTERNATIONAL BRANDS LIST
SOME INDIAN BRANDS LIST
MARKET SEGMENTATION
BEER MEASURES
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
RAW MATERIAL SUPPLIERS
MACHINERY SUPPLIERS
MACHINERY PHOTOGRAPHS
RAW MATERIAL PHOTOGRAPHS
PLANT CAPACITY
MANPOWER
UTILITIES
UTILITIES (EQUIPMENTS)
REQUIREMENT OF POWER
CONNECTED ELECTRICAL LOAD AT A GLANCE
EFFLUENT TREATMENT AND DISPOSAL
WASTE TREATMENT
QUALITY CONTROL IN BEER PRODUCTION
SWOT ANALYSIS
ORGANIZATION CHART
PLANT LATOUT
TURNKEY CONSULTANT
IMPLEMENTATION SCHEDULE

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

866 Case/Day

Land & Building

(12000 sq.mt.)

Plant & Machinery

US$ 842857

Rate of Return

42%

Break Even Point

36%