MEDICAL COTTON MANUFACTURING PLANT

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Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture. The raw cotton is processed by series of steps which render the cotton hydro-phallic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc. Absorbent Cotton also known as Surgical Cotton or Cotton Wool is mainly used for medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power, it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give maximum protection and should not cause irritation. These properties can be achieved by manufacturing the product as per standard method of manufacture. The raw cotton is processed by series of steps which render the cotton hydro-phillic in character and free from external impurities needed to be fit for use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is consumed in beauty parlours for removing make up and dirt etc., With the development of medical facilities and growing awareness towards personal hygiene, the absorbent cotton industry registered steady growth rate in past and is picking up pace with the spread of education and upward economic growth of towns and villages. Surgical Bandages are the products manufactured from White Bleached Cotton gauge Cloth of suitable quality. These are available in various widths of running from 2.5 cm to 15 cms and of length from 3 meters or 4 meters. These are packed in a unit of doz. for sale. These are mainly used in hospital/Dispensaries for tying the wounds after dressing. Surgical Cotton is mainly used for cleaning and dressing the wounds by Doctor and Jauhrus’s. It is also used by Tailors for putting pads in Woolen Suits etc. and making Novalties items by artists. Of course the Doctors consume the maximum quantity of Surgical Cotton produced in India. In present much advanced time the numbers of doctors are increasing drastically thereby increasing demand for surgical cotton at very fast rate. It also carried a good potential. Medium staple cottons, Bonde was to from cotton Mills or Linters from spinning Mills are used as raw materials for the manufacture of this product. To manufacture surgical cotton anyone of these three materials may be used separately or farely economical blend produce good quality surgical cotton. Cotton Raw material is cleaned and washed and bleached and sterilized properly by undergoing through a series of processes and render Hydrophile in character by sides rendering it petty free from external organic impurities. Doctors, Vaidyas, and other medical parishioners require surgical cotton and bandage for dressing ulcers and wounds etc. Surgical cotton and bandage are extensively used in hospitals, dispensaries and other institutions where treatment facilities are provided. With the spread and increase of health services in rural and urban areas as well as in the standard of living the demand for this product is increasing year after year. The present policy of the government is to reserve its manufacture for small scale. The small scale unit does not require a license for its production. Lint Cotton (ginned virgin cotton), Cotton Linters, comber cotton and various processed cottons generally available in India are the materials used to make surgical cotton or absorbent cotton and bandage. Lint cotton and comber cotton are used for high quality and long fibre cotton and bandages. Processed cotton materials and cotton linters are used mostly for low cost filler materials in dressings. The surgical bandages include the manufacture of bandages, rolled bandages, absorbent gauge and medicated gauge. In the field of surgical operations these items are indispensable. These are made of very fine and plain woven cotton cloth. The raw material required for the manufacture of surgical bandages is the bandage cloth is not readily available in the market. According to the needs and requirement for one’s own item of manufacture one should arrange with local weavers for the weaving of cotton bandage cloth. Cotton goods are made soft and absorbent by frequent washing with soap and chemical bleaching or drying in the sun. The processing removes the natural oils and waxes of the cotton fibers so that the water proof quality is lost. Generally about 15% of the raw cotton is removed in the treatment to render it suitable for surgical uses and this treatment is essentially the same for both absorbent cotton and the woven gauge.

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Description

INTRODUCTION
PROPERTIES
PROPERTIES OF SURGICAL COTTON
SURGICAL COTTON FACTS
USES AND APPLICATIONS
B. I. S. SPECIFICATION
MARKET SURVEY
BASIS & PRESUMPTIONS
IMPLEMENTATION SCHEDULE
EXPORT & IMPORTS
PRESENT STRUCTURE
HEALTHCARE INDUSTRY IN INDIA
MARKET SIZE
TRENDS AND INVESTMENTS
DETAILED MARKET POSITION
GLOBAL MEDITECH INDUSTRY
MARKET POTENTIAL – INDIA
TEXTILE MARKET POTENTIAL – GUJARAT
GROWTH DRIVERS OF MEDITECH MARKET
EXPORT OF SURGICAL DISPOSABLES
INDIAN MEDITECH MARKET
EXPORT DATA FOR SURGICAL COTTON
INDIAN EXPORTERS OF ABSORBENT COTTON
SURGICAL COTTON MANUFACTURERS & EXPORTERS
PROCESS OF MANUFACTURE OF SURGICAL COTTON
THE PROCESS OF MANUFACTURE OF SURGICAL COTTON CONSISTS
OF THE FOLLOWING STEPS
MECHANICAL CLEANING OPF RAW COTTON
BOILING
BLEACHING
HYDROEXTRACTION
DRYING
CARDING
STERLIZATION
PACKING
FLOW SHEET FOR THE MANUFACTURE OF SURGICAL COTTON
PROCESS OF MANUFACTURE FOR BANDAGES
MECHANICAL CLEANING
DRYWING
COMBING
SPINNING
WEAVING
WASHING AND BLEACHING
STARCHING & NATURAL DRYING
CUTTING THE BANDAGES CLOTH INTO BANDAGE
PACKING
PROCESS FLOW SHEET FOR THE MANUFACTURE
OF SURGICAL BANDAGE
PLANT LAYOUT
COMPLETE PLANT SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERY
COTTON OPENING MACHINE
BOILING AND BLEACHING TANK
SPINNING MACHINE
WEAVING LOOMS
ROLLING MACHINE
MACHINERY FOR SURGICAL COTTON & BANDAGE
BLEACHING MACHINE
CARDING MACHINES
LOOMS
SIZING MACHINE
SPINNING FRAMES
BOILER
BLEACHING KIERS
AIR COMPRESSORS
DIGITAL WEIGHING SCALE
HYDRO EXTRACTOR 110
PACKAGING MACHINERY
D.G. SETS (DIESEL GENERATOR)
LIST OF BUYERS

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

3 Ton/Day

Land and Building

(3000 sq.mt)

Plant & Machinery

US$.257143

Rate of Return

47%

Break Even Point

47%