MEDICAL LATEX GLOVES MANUFACTURING

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Medical gloves are disposable gloves used during medical examinations and procedures to help prevent cross-contamination between caregivers and patients. Medical gloves are made of different polymers including latex, nitrile rubber, polyvinyl chloride and neoprene; they come unpowdered, or powdered with corn starch to lubricate the gloves, making them easier to put on the hands.

Corn starch replaced tissue-irritating lycopodium powder and talc, but even corn starch can impede healing if it gets into tissues (as during surgery). As such, unpowdered gloves are used more often during surgery and other sensitive procedures. Special manufacturing processes are used to compensate for the lack of powder.

There are two main types of medical gloves: examination and surgical. Surgical gloves have more precise sizing with a better precision and sensitivity and are made to a higher standard. Examination gloves are available as either sterile or non-sterile, while surgical gloves are generally sterile.

Besides medicine, medical gloves are widely used in chemical and biochemical laboratories. Medical gloves offer some basic protection against corrosives and surface contamination. However, they are easily penetrated by solvents and various hazardous chemicals, and should not be used for dishwashing or otherwise when the task involves immersion of the gloved hand in the solvent.

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Description

INTRODUCTION
PROPERTIES AND CHARACTERISTICS
USES AND APPLICATION
STANDARDS AND REGULATION FOR GLOVES
INDIAN STANDARDS
INTERNATIONAL STANDARDS
GLOVES PROPERTIES, DEFEATS AND REMEDIES
DEFECTS AND REMEDIES
AFTER TREATMENTS OF GLOVES
CHLORINATION
POLYMER COATING
HYDROGEL COATINGS
GLOVE ALLERGY AND ITS REMEDIES
TYPE I ALLERGY
TYPE IV ALLERGY
REMEDY
“SAFE” PROTEIN LEVELS
POWDER-FREE GLOVES
POWDER FREE MEDICAL GLOVES
CHLORINATED POWDER FREE GLOVES
POLYMER COATING POWDER FREE GLOVES
RECENT ADVANCES IN NRL MEDICAL GLOVES
EMERGING TREND IN MEDICAL GLOVES
GLOBAL OVERVIEW OF DISPOSABLE MEDICAL GLOVES
MARKET POSITION
REGENT BIOGEL STILL TAPS THE MARKET
CARDINAL SALES SURGE
TOUGH TIMES BEHIND IT, ANSELL SENSES BETTER DAYS AHEAD
CASIL HEALTH PLANS JOINT VENTURE WITH WEMBLEY RUBBER
FOR MAKING GLOVES
POTENTIAL CONSUMERS
ROLE OF ACCELERATORS IN GLOVES MAKING
MANUFACTURING PROCESS OF MEDICAL LATEX GLOVES
PROCESSING DETAILS OF MEDICAL LATEX GLOVES MANUFACTURING
THE GLOVES ARE MANUFACTURED BY EITHER A
BATCH DIPPING PROCESS
CONTINUOUS DIPPING PROCESS
LATEX CONCENTRATE
COMPOUNDING
COAGULANT DIPPING
LATEX DIPPING
BEADING
LEACHING
VULCANIZATION
POST LEACHING
SLURRY DIP
STRIPPING
TUMBLING
QUALITY CONTROL
GLOVE PACKING
GLOVE STERILIZATION
FINISHED GLOVES
TECHNOLOGY AND PRODUCTION PROCESS FOR SURGICAL GLOVES
POWDERED / POWDER FREE GLOVES: COMPARISON OF
MANUFACTURING PROCESSES POWDERED GLOVES
MANUFACTURING FLOW CHART FOR POWDER-FREE-GLOVES
PROCESSING METHOD OF SURGICAL GLOVES
QUALITY CONTROL
PRE-CENTRIFUGATION
CENTRIFUGATION
COMPOUNDING
DIPPING AND COAGULATION
PRE-VULCANIZATION LEACHING
VULCANIZATION
STRIPPING
POST-VULCANIZATION LEACHING
CHECKING AND PACKAGING
MANUFACTURING PROCESS OF SURGICAL GLOVES
THEORY:-
PROCESS
FORMULATION OF MEDICAL LATEX GLOVES
PROCESS FLOW DIAGRAM FOR MEDICAL LATEX GLOVES
PROCESS FLOW FOR MANUFACTURE OF NON-STERILE SURGICAL GLOVES
QUALITY CONTROL AND TESTING METHODS FOR MEDICAL LATEX GLOVES
IN-PROCESS TESTING
PRODUCT TESTING
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF RAW MATERIALS
NATURAL RUBBER LATEX (N R LATEX)
SULPHUR
ZINC OXIDE
THIAZOLE
SUPPLIERS OF PLANT AND MACHINERY
SURGICAL GLOVE PACKAGING MACHINE
BALL MILL
HOT AIR OVEN
RUBBER COMPOUNDING MACHINES
PORCELAIN FORMER FOR SURGICAL GLOVES
RUBBER TESTING EQUIPMENT
GLOBAL PLANT & MACHINERIES SUPPLIERS
BUYER’S ADDRESSES FOR SURGICAL GLOVES

APPENDIX – A:

1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET

Additional information

Plant Capacity

30,000 Pairs/Day

Land & Building

(1200 sq.mt.)

Plant & Machinery

US$.191429

Rate of Return

29%

Break Even Point

66%