METAL ROOFING SHEET

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Metal roofing Sheets are manufactured using best grade steel and is widely applied in construction industry. Galvanized Corrugated Sheets have excellent corrosion resistance, these Sheets have become the most preferred material for various construction purposes, particularly roofing and walling. The demand for corrugated iron sheet depends mainly on the performance of its end-user (i.e. the construction sector or more specifically the building construction sector). Therefore, the demand for the products under consideration is a derived demand, which depends directly on them performance of its major end – user. The construction sector of the country has undergone tremendous changes and development in recent years. The contribution of the construction sector to the GDP during the period 2001 – 2010 have been growing at annual average growth rate of 13 percent which is above the average annual growth rate of real GDP during the period under consideration (11.4 %), indicating a rise in the share of the construction sector within the overall economy. Moreover, during the GTP period (2010 – 2015), the construction sector is expected to grow at annual average growth rate of 20%. Metal roofing sheet is used for roofing of houses and other construction. These are classified according to their thickness and surface area. Standard gauge sizes are 28, 30 and 32. It is usually manufactured 2 meters iron sheets are mostly used for roofing and fencing. Corrugation is a process of deforming plain sheets in the uniform way or zigzag shapes pattern by rolling mills across their entire width. in length and 1.2 meters in width. Corrugated. Metal roofing sheets are made of thin metal sheets, stiffened by corrugations. The corrugations, such as waves or folds, increase the strength and stiffness of the sheeting material considerably, without these waves, the sheets have limited load bearing capacity and are highly deformable. The sheets are made of mild steel, which is then galvanized to increase the resistance against corrosion and increase the durability or service life. They are widely use as the wall or roof of factory, warehouse, garage, exhibition center, cinema etc. Metal roofing sheets for defining them, these are thin plates of 18 to 26 S.W. G. rolled out in alternate equal curves/semicircular corrugations of elevation & depressions or ridges and valleys by which corrugation & the rigidity of the sheets is increased. The pitch, or the distance between the centers of alternate curves, varies from 3 inches to 5 inches. These sheets are principally used for light roofing purpose and for covering the sides of more less temporary structures. The corrugated galvanized iron sheets are extensively used in various fields e.g. industries sheds, dairy farm sheds, poultry farm sheds etc. for roofing purpose. In recent years, a lot of multi scale projects have taken up the Indian industry by a storm and these levels have given a larger scope for steel companies. The galvanised plain coils / sheets and corrugated sheets (GP/GC) are value – added steel products which are tough, sturdy, light weight, bright and corrosion resistant. In India these are produced in the thickness range of 0.15 mm to 2.0 mm and width range of 800 mm to 1560 mm. The function of the zinc layer is mainly three fold: To retain the steel intact with its full initial strength; to provide the surface a more pleasing appearance and to increase the life of any suitable organic finishing system applied over it. Corrugated steel sheets are frequently used for roofing and siding in buildings because the sheets are strong, lightweight and easy to erect. In many cases they are used as shear diaphragms to replace conventional bracing and to stabilize entire structures or individual members such as columns and beams.

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Description

INTRODUCTION
TECHNICAL SPECIFICATION
SPECIFICATIONS
PROPERTIES
METAL ROOFING SHEETS ARE BENEFICIAL IN MANY WAYS.
USES AND APPLICATIONS
APPLICATIONS
B.I.S. SPECIFICATION
PROCESS FLOW CHART
MANUFACTURING PROCESS
RAW MATERIALS
QUALITY CONTROL
(1) SURFACE QUALITY
(2) SURFACE TREATMENT (SURFACE PROTECTION)
(A) CHEMICAL PASSIVATION (C)
(B) OILING (O)
(C) CHEMICAL PASSIVATION & OILING (CO)
(3) MECHANICAL TESTING
(A) TENSILE TEST
(B) BEND TEST
(C) COATING TEST
(4) FREEDOM FROM DEFECTS
(5) DIMENSIONS AND TOLERANCES OF PLAIN SHEETS/COILS
(A) SIZES OF PLAIN SHEETS (DIMENSION)
(A) LENGTH
(B) WIDTH
(C) THICKNESS
(D) TOLERANCE ON MASS
(6) DIMENSIONS AND TOLERANCES OF CORRUGATED SHEETS
(A) SIZES OF CORRUGATED SHEETS
(7) MARKING
MARKET POSITION
FEW INDIAN MAJOR PLAYERS ARE AS UNDER
INDIAN GALVANIZED STEEL INDUSTRY
APPLICATIONS OF GALVANIZED STEEL PRODUCTS
SECTOR CONSUMPTION PATTERN
APPLICATIONS OF METAL ROOFS
PROBLEMS WITH METAL ROOFS
LOW ACCEPTANCE
LIMITED COLOUR PALETTE
COST
UNWILLINGNESS TO TAKE ONUS OF QUALITY/SAFETY
OUTLOOK 35
METAL ROOFS AND ITS INSTALLATION
MATERIAL FOR METAL ROOFING
CHOOSE YOUR METAL ROOFING
ADVANTAGES OF A METAL ROOF
INSTALLING A METAL ROOFS
B. PROCESS IN INSTALLING A METAL ROOF
CHALLENGES OF INSTALLING METAL ROOFING
GLOBAL ROOFING MARKET SNAPSHOT
RISING DEMAND FOR ECO-FRIENDLY ROOFING COULD SHAPE
ROOFING MARKET
ASIA PACIFIC LIKELY TO SUSTAIN STRONG POSITION IN GLOBAL
ROOFING MARKET
INDUSTRY INSIGHTS
DETAILED EXPORT DATA OF ROOFING SHEET
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF ROOFING SHEET
SUPPLIERS OF RAW MATERIALS
G.I COLOUR SHEET
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS METAL CORRUGATED ROOFING SHEET LINE
EOT CRANE
POWER TRANSFORMER
ELECTRICAL PANEL
ELECTRIC MOTOR
AIR POLLUTION CONTROL EQUIPMENTS
AIR COMPRESSORS
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

20 MT/Day

Land and Building

(1500 sq.mt)

Plant & Machinery

US$.37143

Rate of Return

41%

Break Even Point

39%