MILK PROCESSING

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Milk is essentially an emulsion of fat and protein in water, along with dissolved sugar (carbohydrate), minerals, and vitamins. These constituents are present in the milk of all mammals, though their proportions differ from one species to another and within species.

The milk of each species seems to be a complete food for its own young for a considerable time after birth. In the stomachs of the young, milk is converted to a soft curd that encloses globules of fat, enabling digestion to proceed smoothly without the disturbance often caused by fatty food. Lactose, or milk sugar, is broken down into simpler digestible sugars by the enzyme lactase, which is produced in the intestine of infants. Infants who do not produce lactase develop lactose intolerance, a condition in which a variety of gastrointestinal problems arise. Lactose intolerance also commonly develops after weaning or with advancing age, when many individuals cease producing lactase.

Milk protein is of high nutritional value because it contains all the essential amino acids—i.e., those which infants cannot synthesize in the necessary quantities. Milk’s mineral content includes calcium and phosphorus in quantities sufficient for normal skeletal development, but little iron. Milk contains B vitamins as well as small amounts of vitamins C and D. Commercial cow’s milk is commonly enriched with vitamins D and A before sale.

Microorganisms contained in raw (unheated) milk or picked up from the environment will quickly sour and curdle the milk. Cooling to slightly above its freezing point keeps milk palatable for a longer time by reducing the multiplication of spoilage bacteria and the chemical changes that they induce.

Many countries have laws requiring that milk be pasteurized as a protection against pathogenic (disease-causing) organisms. Pasteurization is a partial sterilization accomplished by raising the milk to a temperature high enough to destroy pathogenic bacteria and a large proportion of those causing spoilage. Pasteurized milk that is kept refrigerated in closed containers will remain consumable for approximately 14 days.

Milk fat, being less dense than other milk components, can be efficiently removed in a cream separator by centrifugation, yielding low-fat milk and skim milk. Low-fat milk contains 1–2 percent fat, while skim milk contains less than 0.5 percent fat.

Much of the milk sold as a beverage has undergone homogenization, a process in which the milk is forced under high pressure through small openings to distribute the fat evenly throughout the milk.

The dairy market in India reached a value of INR 13,174 Billion in 2021. Looking forward, the publisher expects the market to reach INR 30,840 Billion by 2027, exhibiting a CAGR of 14.98% during 2022-2027.

It is intended to prepare a Feasibility Report to install 200000 LTRS/DAY Milk Processing Facility as a Green Field Project.

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Description

INTRODUCTION
• PROPERTIES
• BENEFITS
• TYPES OF MILK
• FACTORS AFFECTING COMPOSITION OF MILK
• MARKET OVERVIEW
• RAW MATERIALS
• BIS STANDARDS
• MANUFACTURING PROCESS STEPS
• DETAILS OF MILK PROCESSING
• METHODS OF PASTEURIZATION & ITS BENEFITS
• TECHNICALITIES – MILK PROCESSING UNIT
• STEPS TO SET UP MILK PROCESSING
• GUIDE TO START & RUN MILK PROCESSING PLANT
• SUPPLIERS OF PLANT & MACHINERY
• ENGINEERING DESIGN CONSIDERATIONS
• SEWAGE AND WASTE WATER EFFLUENT
• UTILITIES REQUIREMENT (ESTIMATED – MONTH)
• PRELIMINARY LAYOUT
• PRINCIPLES OF PLANT LAYOUT
• ANTICIPATED ENVIRONMENTAL IMPACTS
• MITIGATION MEASURES (PROPOSED)
• PROPOSED IMPLEMENTATION SCHEDULE
• PROJECT FINANCIALS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

2,00,000 Ltr./Day

Land & Building

(4420 sq.mt.)

Plant & Machinery

US$ 1408571

Rate of Return

76%

Break Even Point

48%