Description
INTRODUCTION
TERM, DEFINITIONS AND NOMENCLATURE IN PNEUMATIC TYRES
BUREAU OF INDIAN STANDARDS
LABORATORY TESTING OF TIRE COMPOUND
COMPONENTS OF TYRES
INNER LINER
BODY PLY
SIDEWALLS
BEADS
APEX
BELT PACKAGE
TREAD
CUSHION GUM
RAW MATERIALS
NATURAL RUBBER
SYNTHETIC RUBBER
CARBON BLACK
FUMED SILICA
VULCANIZATION
ANTIOXIDANT
ANTIOZONANT
DETAILS OF COMPONENTS IN TYRE BUILDING
INNER LINER
BODY PLY
SIDEWALL
BEADS
APEX
BELT PACKAGE
TREAD
CUSHION GUM
OTHER COMPONENTS
MATERIALS
GLOBAL MARKET POSITION OF TYRE INDUSTRY
ASIA-PACIFIC LEADS THE AUTOMOTIVE TIRE MARKET
TOP IMPACTING FACTORS
INCREASE IN AUTOMOTIVE SALES ACROSS DIFFERENT SEGMENTS
RISE IN COMPETITION AMONG THE TIRE MANUFACTURERS
INTRODUCTION OF ADVANCED TECHNOLOGY IN THE MANUFACTURING PROCESS
INCREASE IN THE OPERATING LIFE OF AUTOMOBILES
GROWING MARKET OF RETREADING TIRES
FLUCTUATING COSTS OF RAW MATERIAL
GLOBAL MARKET SCENARIO OF MOTORCYCLE TYRE
WORLD DEMAND TO RISE 4.1% ANNUALLY THROUGH
MOTORCYCLE/OTHER TIRES TO OUTPACE MOTOR VEHICLE TIRES
DOMINANT ASIA/PACIFIC MARKET TO ALSO LEAD GAINS
GLOBAL DEMAND FOR CAR AND LIGHT COMMERCIAL VEHICLE TIRES (IN MILLION UNITS)
TOP 10 GLOBAL TYRE COMPANIES
SWOT ANALYSIS OF MOTOR CYCLE TYRE
WEAKNESS
OPPORTUNITIES
THREAT
PRESENT MANUFACTURERS OF MOTORCYCLE TYRES
TECHNICAL KNOW – HOW
FOREIGN COLLABORATIONS
RESEARCH & TECHNOLOGY:-
MANUFACTURING PROCESS OF MOTORCYCLE TYRE
FORMULATION OF MOTOR CYCLE TYRE
PROCESS FLOW DIAGRAM FOR MOTORCYCLE TYRE
PROCESS IN DETAILS
RAW MATERIALS
EXTRUSION
ASSEMBLY
CURING
INSPECTION
RUBBER COMPOUND FORMULATION
RUBBER COMPOUND MIXING
FABRIC/STEEL CORD PREPARATION
FABRIC CORD
STEEL CORD
BELT AND PLY CALENDERING
INNERLINER CALENDERING
BEAD COMPONENT PREPARATION
TIRE TREAD AND SIDEWALL EXTRUSION OPERATIONS
TIRE TREAD EXTRUSION
TIRE SIDEWALL EXTRUSION
TIRE BUILDING
TIRE CURING
STEPS IN MOTOR CYCLE TYRE MANUFACTURING
RAW MATERIAL MIXING
EXTRUSION
ASSEMBLY
CURING
QUALITY CHECK UP
MOTORCYCLE TYRES PRODUCTION PROCESS & MIRS TECHNOLOGY
MAIN SECTION
TYRE SIZE DESIGNATION AND DIMENSION OF MOTOR CYCLE TYRE
TABLE: MOTORCYCLE TYRES SIZE RIM DIAMETER CODES 12
TABLE MOPED TYRES NORMAL PROFILE (WITH RIM DIAMETER CODE MORE THAN 12)
TABLE MOTORCYCLE TYRES NORMAL PROFILE (WITH RIM DIAMETER CODE > 12)
TABLE – MOTOR CYCLE TYRES- ISO DESIGNATED TYRES (WITH RIM DIAMETER CODE >-12)
TABLE: MOTOR CYCLE TYRES- ISO DESIGNATED TYRES (WITH RIM DIAMETER CODE > 12)
SEQUENCES IN MOTOR CYCLE TYRE MANUFACTURE
TABLE: FORMULATIONS OF NATURAL RUBBER DERIVED POLYMERS
TEST REQUIREMENTS FOR PNEUMATIC TYRES
TYRE DIMENSIONS
SECTION WIDTH OF TYRE
DYNAMIC GROWTH OF TYRES
ENDURANCE TEST
TREAD WEAR INDICATORS
METHOD OF MEASURING TYRE DIMENSION
PRESSURE SHALL BE RESET AT THE VALUE.
TABLE: RECOMMENDED INFLATION PRESSURE FOR MEASURING TYRE DIMENSIONS
TESTING METHOD FOR MOTOR CYCLE TYRES
PREPARATION OF TYRE FOR THE TEST
TEST SEQUENCE
TABLE: RECOMMENDED INFLATION PRESSURE FOR TESTING LOAD/SPEED PERFORMANCE
METHOD FOR DETERMINING THE DYNAMIC GROWTH OF TYRES
DESCRIPTION OF TEST PROCEDURE
CONTOUR-OUTLINE DEVICE
EXECUTION OF TEST
TABLE INFLATION PRESSURE FOR DIAGONAL OR BIAS PLY AND BELTED-BIAS TYRES)
ASSESSMENT OF RESULTS
TYRE STRENGTH TEST (PLUNGER TEST)
APPARATUS
PREPARATION OF TYRE FOR THE TEST
TEST PROCEDURE
CALCULATION
REQUIREMENTS
TABLE: REQUIREMENTS FOR PLUNGER TEST FOR DIAGONAL PLY TYRES
TABLE: REQUIREMENTS FOR PLUNGER TEST RADIAL PLY MILLIMETRIC
TABLE: REQUIREMENTS FOR PLUNGER TEST FOR RADIAL AND DIAGONAL PLY FOR MILLIMETRIC (ISO DESIGNATED) TYRES
PROCEDURE FOR EN-DURANCE TEST
TEST APPARATUS
PREPARATION OF TYRE FOR THE TEST
TEST PROCEDURE
EXAMINATION OF TYRE AFTER TEST
TABLE: ENDURANCE TEST SCHEDULE
TABLE: EXAMPLES OF TYRE DESIGNATION FOR CODE DESIGNATED TYRE
TABLE: EXAMPLES OF TYRE DESIGNATION FOR ISO DESIGNATED TYRES
RECIEPES FOR AUTOMOBILE BEAD WIRE
DETAILS OF PLANT & MACHINERIES FOR MOTORCYCLE TYRE
MOTORIZATION DUAL WHEELS VEHICLE TIRE BUILDING MACHINE
MOTORCYCLE TIRE BUILDING MACHINE MECHANICAL DESCRIPTION
MOTORCYCLE TIRE MAKING PROCESS EQUIPMENT
MOTORCYCLE TIRE BUILDING MACHINE RANGE
MOTORCYCLE TIRE BUILDING MACHINE
MOTORCYCLE TIRE BUILDING MACHINE WITH TREAD ROLLS
SYSTEM PARAMETERS:
COLD FEEDING EXTRUDER
MAIN SPECIFICATIONS:
DUPLEX EXTRUDERS
TRIPLEX EXTRUDERS
TYRE BEAD RING WRAPPING MACHINE
SUPPLIERS OF PLANT AND EQUIPMENTS (GLOBAL)
SUPPLIERS OF PLANT AND EQUIPMENTS (INDIAN)
SUPPLIERS OF RAW MATERIALS
TECHNOLOGY SUPPLIERS FOR TYRE MAKING
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
