Description
INTRODUCTION
CONSTRUCTION MATERIAL:
STEEL THICKNESS:
OPEN OR CLOSED HEAD:
BUNG THREADING:
BARRELS AND DRUMS
GALAVINISED DRUM
GOOSENECK DRUM
COMPOSITE DRUM
USES AND APPLICATION
B.I.S. SPECIFICATION
MARKET OVERVIEW OF MS DRUMS AND BARRELS
SCOPE OF THE REPORT
PRESENT MANUFACTURERS/SUPPLIERS OF M.S. DRUMS AND BARRELS
STEPWISE PROCEDURE FOR MANUFACTURING MS BARRELS
BEAD EVOPORATOR (HYDRAULIC TYPE)
MULTI CORRUGATION MACHINE:
DOUBLE EXTEND FLANGING MACHINE (HYDRAULIC)
POWER PRESS AND DIES (TOP & BOTTOM)
PRECURLING MACHINE:
SEMI AUTOMATIC END SEAMING MACHINE
PROCESS FLOW DIAGRAM
PROCESS FLOW SHEET FOR BODY PRODUCTION
PROCESS FLOW SHEET FOR TOP AND BOTTOM PRODUCTION
PROCESS FLOW SHEET FOR ASSEMBLING OF BODY WITH TOP & BOTTOM
MANUFACTURING PROCESS
PRINCIPLE OF METAL BARREL PRODUCTION
(1) THE BASIC PRINCIPLE OF THE DRUMS MACHINING
THE BASIC PROCESSING METHODS:
(2) STEEL DRUM MATERIAL LEVEL IN PROCESS PRINCIPLE
(3) THE PROCESS OF STEEL PLATE SHEAR PRINCIPLE
(4) THE BARRELS ARE ROLLING PROCESS PRINCIPLE
(5) BARRELS WELDING PROCESS PRINCIPLE
(6) BARRELS FLANGING PROCESS PRINCIPLE
(7) CORRUGATED ROLL FORMING PRINCIPLE OF RING BARS
(8) BARRELS BULGING PRINCIPLE
RAW MATERIALS/COMPONENTS
PROCESS
1. MATERIAL PREPARATION:
2. STEEL BARREL BODY FORMING:
SEAMWELDING
THE ELECTRODE PRESSURE
WELDING TIME AND REST TIME
WELDING SPEED
BODY WELDING PARAMETERS.
3. DRUM BOTTOM AND DRUM LIDS PRODUCTION:
4. DRUM SEALING
5. COATING AND PAINTING
6. TESTING
(A) LEAKAGE TEST
(B) DROP TEST
(C) HYDRAULIC PRESSURE TEST
DETAILS OF BARREL [MS] MACHINERY
1. SHEARING MACHINE
2. DOUBLE EDGE GRINDING MACHINE
3. ROUND ROLLING MACHINE
4. SPOT WELDING
5. SIDE SEAM WELDING MACHINE
6. BEAD EXPANDER (HYDRAULIC TYPE)
7. MULTI CORRUGATION MACHINE (ROTARY TYPE)
8. HORIZANTAL 205 LTRS BARREL CORRUGATION MACHINE
9. HORIZANTAL 205 LTRS BARREL BUMP FLANGING MACHINE
10. FLANGING MACHINE (ROTARY TYPE)
11. DOUBLE ENDED FLANGING MACHINE (HYDRAULIC)
12. POWER PRESS AND DIES (TOP AND BOTTOM)
13. PRE CURLING MACHINE
14. SEMI AUTOMATIC END SEAMING MACHINE (FOR DRUMS & BARELLS)
MAIN FEATURES OF THIS MACHINE ARE:
QUALITY CONTROL SYSTEM
DESCRIPTION OF PLANT AND MACHINERY
CHINA PLANT AND MACHINERY FOR M.S BARREL AND DRUM
DRUM MAKING MACHINES AND THE RELATIVE SPECIFICATIONS:
1. LOADING MACHINE
2. FLATTENING MACHINE
3. SHEARING MACHINE
4. ROLL FORMING MACHINE
5. RING WELDING MACHINE
6. RIB FORMING MACHINE
7. HOOP ROLLING FORMING MACHINE
PLANT LAYOUT
COMPLETE PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF MECHANICAL PRESS
SUPPLIERS OF UNCOILING MACHINE
SUPPLIERS OF SHEET LAVELING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF SEAM WELDING MACHINE
SUPPLIERS OF SPOT WELDING MACHINE
SUPPLIERS OF LEAK TESTING MACHINE
SUPPLIERS OF SCREEN PRINTING MACHINES
SUPPLIERS OF DG SETS
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSURE
SUPPLIERS OF PLATEFARM WEIGHING MACHINE
SUPPLIERS OF POWDER COATING MACHINE
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF M.S. SHEET
SUPPLIERS OF CRCA SHEET
SUPPLIERS OF PICKLING ACIDS
SUPPLIERS OF WELDING ELECTRODE
SUPPLIERS OF POWDER COATING MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)