NICOTINE BASED PRODUCTS (NICOTINE ALKALOID, NICOTINE USP, NICOTINE POLACRILEX, BITARTRATE)

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From harvesting of tobacco to manufacture of products, large quantities of waste materials comprising rejected leaves broken bits of lamina nidribs, stalks and stems accumulate such materials however can be utilized with considerable benefit. Nicotine and tobacco seeds are by far the most important by products derived from tobacco waste.

In addition many other chemicals like nicotine acid, nicotine sulphate, rutin, pectic and certain organic acids can be produced from these wastes.

The average nicotine content in Indian tobacco waste is 1-3% waste containing even less than 2 percent nicotine can be utilized. A simple and economic process by which about 95% of the nicotine present in tobacco waste can be recovered as nicotine sulphate has been developed by National Chemical Laboratory, Poona, and is being commercially exploited by Tobacco By Products Ltd., Guntur Urvakunj Tobacco by Products, Dharmaj (Gujarat) is also one of the nicotine sulphate manufacturing units.

Nicotine sulphate is extensively used in the control of insect pest of agricultural importance. It is being manufactured from waste tobacco and from the liquors obtained from factories making chewing and smoking tobacco. The waste tobacco is macerated with water and lime and then steam distilled. The distillate is neutralized with sulphuric acid and concentrated.

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Description

INTRODUCTION
USES AND APPLICATION OF NICOTINE BITARTRATE DIIHYDRATE
USES AND APPLICATIONS OF NICOTINE SULPHATE
PROPERTIES OF NICOTINE SULPHATE
HAZARD AND SHIPPING REGULATION
APPLICATION OF NICOTINE POLACRILEX
ADVANTAGE OF NICOTINE POLACRILEX
NICOTINE POLACRILEX/RESINATE USP/EP 20%
NICOTINE POLACRILEX/RESINATE USP/EP 15%
PHYSIOLOGY & TECHNOLOGY OF NICOTINE
B.I.S. SPECIFICATION
1. SCOPE
2. REQUIREMENTS
3. PACKING AND MARKING
4. SAMPLING
5. TESTS
DETERMINATION OF NICOTINE CONTENT
A – 1 METHOD
A – 2 REAGENTS
A – 3 PROCEDURE
SEDIMENTATION TEST
B – 1 PROCEDURE
B – 2 REPORT
NICOTINE SULPHATE 40%
SPECIFICATION
CHEMICAL COMPOSITION:
MODE OF ACTION:
USES:
CHEMICAL FORMULA:
ADVANTAGES:
NICOTINE SULPHATE 40%
USES AND APPLICATION OF NICOTINE ALKALOID 95%
NICOTINE ALKALOID 95%
SPECIFICATIONS
OTHER INFORMATION
PROPERTIES OF NICOTINE POLACRILEX 20%
PRODUCT SPECIFICATION:
COMPOSITION:
OVERVIEW OF NICOTINE SULPHATE
PRODUCTION OF PESTICIDES IN INDIA
NICOTINE MARKET IN INDIA
PRODUCTS FROM TOBACCO AND TOBACCO WASTES:
NICOTINE / NICOTINE DERIVATIVES FROM TOBACCO:
NICOTINE AND ITS COMMERCIALLY IMPORTANT DERIVATIVES:
WORLD PESTICIDE MARKET AND PROSPECTS FOR NICOTINE SULPHATE
STATUS OF TOBACCO WASTE BASED INDUSTRIES IN INDIA
OVERVIEW OF TECHNOLOGIES FOR NICOTINE BASED PRODUCTS
NEED FOR DEVELOPMENT OF ALTERNATE USE FOR TOBACCO:
[COMMERCIALLY IMPORTANT APPLICATIONS]:
A LOOK AT THE ORGANS OF THE BODY HARMED BY TOBACCO SMOKE
PHARMACEUTICAL USE OF NICOTINE:
COMMERCIAL ASPECTS OF NICOTINE SULPHATE & NICOTINE DERIVATIVES
MARKET PRICES OF NICOTINE AND ITS SALTS:
CONCLUSIONS AND RECOMMENDATIONS:
RECOMMENDATIONS:
MARKET OVERVIEW OF NICOTINE GUMS
PRESENT MANUFACTURERS/SUPPLIERS OF NICOTINE BASED PRODUCTS
CHEMICAL COMPOSITION OF TOBACCO
CHEMISTRY OF NICOTINE
THE DISTILLATION AND CONCENTRATION INSTALLATION WAS BUILT UP AS FOLLOWS
(1) THE STEAM DISTILLATION KETTLE.
(2) THE STEAM-HEATED NICOTINE CONCENTRATION CHAMBER.
(3) THE NICOTINE CONCENTRATIOIN FLASKS.
(D) THE DISTILLATION AND CONCENTRATION PROCESS.
(1) THE CONCENTRATION OF THE ACID IN THE FLASKS.
(2) THE TEMPERATURE OF THE CONCENTRATION CHAMBER
(3) THE DLSTILLATION PERIOD.
(4) THE AMMONIUNN SULPHATE FORMED IN ‘THE RECEIVING FLASKS.
(5) THE SEPARATION OF THE AMMONIUM SULPHATE AND NECOTINE ULPHATE
VALUE OF BY PRODUCTS.
THE EXTRACTED TOBACCO RESIDUE.
COMMERCIAL
CHARACTERISTICS & APPLICATION OF NICOTINE
MODE ACTION
ZONES OF CULTIVATION OF TOBACCO
RAW MATERIALS
TOBACCO
CULTIVATION
SOWING AND GROWTH
HARVEST
GLOBAL PRODUCTION
TRENDS
MAJOR PRODUCERS
UNITED STATES
CHINA
BRAZIL
INDIA
BENZENE
HAZARD
LIME
HAZARD
SULFURIC ACID
HAZARD
TOBACCO LEAF BY-PRODUCTS (TOBACCO WASTE)
MANUFACTURING PROCESS OF NICOTINE USP/EP
MASS BALANCE PER BATCH
MASS BALANCE PER MONTH
MANUFACTURING PROCESS OF NICOTINE POLACRILEX (USP/EP)
MASS BALANCE PER BATCH
MASS BALANCE PER BATCH
MANUFACTURING PROCESS OF NICOTINE BITARTRATE DIHYDRATE
CHEMICAL REACTION
MASS BALANCE PER MONTH
MANUFACTURING PROCESS OF NICOTINE 95%
MASS BALANCE PER BATCH
MASS BALANCE PER MONTH
MANUFACTURING PROCESS NICOTINE SULPHATE (40%)
PROCESS DETAILS OF NICOTINE (USP)
PROCESS FLOW DIAGRAM
PROCESS FLOW SHEET FOR NICOTINE SULPHATE FROM TOBACCO WASTE
IMPLEMENTATION SCHEDULE
MATERIAL SAFETY DATA SHEET OF NICOTINE SULPHATE 40%
TESTING METHOD OF NICOTINE AND NICOTINE SULPHATE
EXAMPLE L
STAGE 1 HARVESTING AND DEEP FREEZING
STAGE II MIXING AND PERCOLATION
STAGE III EXTRACTION
STAGE IV SEPARATION
STAGE V FILTRATION AND PURIFICATION
STAGE VI TESTING
STAGE VII PACKING
EXAMPLE 2
STAGE 1 MIXING
STAGE II PERCOLATION
STAGE III EXTRACTION
STAGE IV SEPARATION
STAGE V FILTRATION AND PURIFICATION
STAGE VI PACKING
STAGE VII ALKALIZATION
STAGE VIII PURIFICATION OF NICOTINE ALKALOID
STAGE IX DISTILLATION OF NICOTINE ALKALOID
STAGE X TESTING.
STAGE XI PACKING
EXAMPLE 3
STAGE 1 MIXING
STAGE II MIXING AND PERCOLATION
STAGE III EXTRACTION
STAGE IV SEPARATION
STAGE V FILTRATION AND PURIFICATION
STAGE VI PACKING
STAGE VIII PURIFICATION OF NICOTINE ALKALOID
STAGE IX DISTILLATION OF NICOTINE ALKALOID
STAGE X TESTING.
STAGE XI PACKING
EXAMPLE 4
STAGE 1 MIXING
STAGE II PERCOLATION
STAGE III EXTRACTION
STAGE IV SEPARATION
STAGE V FILTRATION AND PURIFICATION
STAGE VI PACKING
STAGE VII ALKALIZATION
STAGE VIII PURIFICATION OF NICOTINE ALKALOID
STAGE IX DISTILLATION OF NICOTINE ALKALOID
STAGE X TESTING
STAGE XI PACKING
EXAMPLE 5
STAGE I WASHINGS OF THE INSOLUBLE FRACTION
STAGE II CENTRIFUGATION AND DRYING OF INSOLUBLE FRACTION
STAGE III CENTRIFUGATION AND DRYING OF INSOLUBLE FRACTION
STAGE IV RECONSTITUTION OF THE TOBACCO BY IMPREGNATION
STAGE V TESTING OF THE TOBACCO
STAGE VI PACLDNG
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF TOBACCO WASTE
SUPPLIERS OF BENZENE
SUPPLIERS OF LIME POWDER
SUPPLIERS OF PLANT & MACHINERY
SUPPLIERS OF REACTION VESSEL
SUPPLIERS OF INDUSTRIAL FILTERS
SUPPLIERS OF DISTILLATION UNITS
SUPPLIERS OF EVAPORATORS
SUPPLIERS OF TRAY DRYER
SUPPLIERS OF DIGESTER TANKS
SUPPLIERS OF CRYSTALLIZATION TRAY
SUPPLIERS OF CENTRIFUGE MACHINE
SUPPLIERS OF STORAGE TANK
SUPPLIERS OF WATER SOFTENING PLANT
SUPPLIERS OF STEAM BOILERS
SUPPLIERS OF GENERATOR (D.G. SET)
SUPPLIERS OF PACKING MACHINE
SUPPLIERS OF CONVEYOR BELT
SUPPLIERS OF ELEVATORS, ESCALATORS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

1.4446 MT/Day

Land & Building

(10,000 sq.mt.)

Plant & Machinery

US$ 385714

Rate of Return

74%

Break Even Point

25%