NICOTINE SULPHATE 99% PURITY

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From harvesting of tobacco to manufacture of products, large quantities of waste materials comprising rejected leaves broken bits of lamina nidribs, stalks and stems accumulate such materials however can be utilized with considerable benefit. Nicotine and tobacco seeds are by far the most important by products derived from tobacco waste.

In addition many other chemicals like nicotine acid, nicotine sulphate, rutin, pectic and certain organic acids can be produced from these wastes.

The average nicotine content in Indian tobacco waste is 1-3% waste containing even less than 2 percent nicotine can be utilized. A simple and economic process by which about 95% of the nicotine present in tobacco waste can be recovered as nicotine sulphate has been developed by National Chemical Laboratory, Poona, and is being commercially exploited by Tobacco By Products Ltd., Guntur Urvakunj Tobacco By Products, Dharmaj (Gujarat) is also one of the nicotine sulphate manufacturing units.

Nicotine sulphate is extensively used in the control of insect pest of agricultural importance. It is being manufactured from waste tobacco and from the liquors obtained from factories making chewing and smoking tobacco. The waste tobacco is macerated with water and lime and then steam distilled. The distillate is neutralized with sulphuric acid and concentrated.

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Description

INTRODUCTION
USES AND APPLICATIONS
PROPERTIES
HAZARD AND SHIPPING REGULATION
PHYSIOLOGY & TECHNOLOGY OF NICOTINE
B.I.S. SPECIFICATION
1. SCOPE
2. REQUIREMENTS
3. PACKING AND MARKING
4. SAMPLING
5. TESTS
APPENDIX -A
DETERMINATION OF NICOTINE CONTENT
A – 1 METHOD
A – 2 REAGENTS
A – 3 PROCEDURE
A – 4 CALCULATION
APPENDIX – B
SEDIMENTATION TEST
B – 1 PROCEDURE
B – 2 REPORT
RAW MATERIALS
NICOTINE SULPHATE 40%
SPECIFICATION
CHEMICAL COMPOSITION:
MODE OF ACTION:
USES:
CHEMICAL FORMULA:
ADVANTAGES:
NICOTINE SULPHATE 40%
NICOTINE COMPOUND
NICOTINE SOLUTION – USP/BP
NICOTINE ALCOLIDE – C10 H14 N2
NICOTINE TARTRATE-(C10H14N2 2(C4O6H6) 2H2O)
NICOTINE SULPHATE – SOLUTION (C10H14 N2SO4)
NICOTINE POLACRILEX-20%/25% C10H14N2.(C4H602)X (C10H10)Y
MARKET OF NICOTINE SULPHATE
PRODUCTION OF PESTICIDES IN INDIA
NICOTINE MARKET IN INDIA
MARKET OVERVIEW OF NICOTINE
BY THE PRODUCT TYPE, THE MARKET IS PRIMARILY SPLIT INTO
END USERS/APPLICATION
THE PURE NICOTINE KEY MANUFACTURERS IN THIS MARKET INCLUDE:
PRODUCTS FROM TOBACCO AND TOBACCO WASTES:
NICOTINE / NICOTINE DERIVATIVES FROM TOBACCO:
NICOTINE AND ITS COMMERCIALLY IMPORTANT DERIVATIVES:
WORLD PESTICIDE MARKET AND PROSPECTS FOR NICOTINE SULPHATE
STATUS OF TOBACCO WASTE BASED INDUSTRIES IN INDIA
OVERVIEW OF TECHNOLOGIES FOR NICOTINE BASED PRODUCTS
NEED FOR DEVELOPMENT OF ALTERNATE USE FOR TOBACCO:
[COMMERCIALLY IMPORTANT APPLICATIONS]:
A LOOK AT THE ORGANS OF THE BODY HARMED BY TOBACCO SMOKE
PHARMACEUTICAL USE OF NICOTINE:
COMMERCIAL ASPECTS OF NICOTINE SULPHATE & NICOTINE DERIVATIVES
SOME OF THE IMPORTANT PATENTED PROCESS INCLUDES:
RECOMMENDATIONS:
PRESENT MANUFACTURERS/SUPPLIERS OF NICOTINE SULPHATE
MANUFACTURING PROCESS OF NICOTINE SULPHATE 99% PURITY
VACUUM DISTILLATION WORKING PRINCIPLE
VACUUM DISTILLATION COLUMN
VACUUM IN REACTOR
ADVANTAGE OF VDU
PROCESS FLOW DIAGRAM
MATERIAL SAFTY DATA SHEET OF NICOTINE SULPHATE
NICOTINE SULPHATE 40%
SECTION 1: CHEMICAL IDENTIFICATION
SECTION 2: PHYSICAL IDENTIFICATION
SECTION 3: HAZARDS IDENTIFICATION
SECTION 4: TOXICITY DATA
SECTION 5: STABILITY
SECTION 6: PREVENTIVE STEPS
SECTION 7: FIRST AID MEASURES
SECTION 8: STORAGE & HANDLING
SECTION 9: OTHER INFORMATION
MANUFACTURING PROCESS OF NICOTINE (USP)
PROCESS FLOW DIAGRAM
OPTIMIZATION OF NICOTINE SUPPHATE
SUPPLIERS OF RAW MATERIALS
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF REACTION VESSEL
SUPPLIERS OF INDUSTRIAL FILTERS
SUPPLIERS OF DISTILLATION UNITS
SUPPLIERS OF EVAPORATORS
SUPPLIERS OF TRAY DRYER
SUPPLIERS OF DIGESTER TANKS
SUPPLIERS OF CRYSTALLIZATION TRAY
SUPPLIERS OF CENTRIFUGE MACHINE
SUPPLIERS OF STORAGE TANK
SUPPLIERS OF WATER SOFTENING PLANT
SUPPLIERS OF STEAM BOILERS
SUPPLIERS OF GENERATOR (D.G. SET)
SUPPLIERS OF PACKING MACHINE
SUPPLIERS OF CONVEYOR BELT
SUPPLIERS OF ELEVATORS, ESCALATORS
BUYER’S LIST OF NICOTINE SULPHATE
BUYER’S OF NICOTINE SULPHATE 99% PURITY

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

0.25 Mt/Day

Land & Building

(1000 sq.mt.)

Plant & Machinery

US$ 128571

Rate of Return

33%

Break Even Point

42%