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From harvesting of tobacco to manufacture of products, large quantities of waste materials comprising rejected leaves broken bits of lamina nidribs, stalks and stems accumulate such materials however can be utilized with considerable benefit. Nicotine and tobacco seeds are by far the most important by products derived from tobacco waste.
In addition many other chemicals like nicotine acid, nicotine sulphate, rutin, pectic and certain organic acids can be produced from these wastes.
The average nicotine content in Indian tobacco waste is 1-3 % waste containing even less than 2 percent nicotine can be utilized. A simple and economic process by which about 95% of the nicotine present in tobacco waste can be recovered as nicotine sulphate has been developed by National Chemical Laboratory, Poona, and is being commercially exploited by Tobacco By Products Ltd., Guntur Urvakunj Tobacco By Products, Dharmaj (Gujarat) is also one of the nicotine sulphate manufacturing units.
Nicotine sulphate is extensively used in the control of insect pest of agricultural importance. It is being manufactured from waste tobacco and from the liquors obtained from factories making chewing and smoking tobacco. The waste tobacco is macerated with water and lime and then steam distilled. The distillate is neutralized with sulphuric acid and concentrated.
• INTRODUCTION
• USES AND APPLICATIONS
• PHYSIOLOGY & TECHNOLOGY OF NICOTINE
• B.I.S. SPECIFICATION
• DETERMINATION OF NICOTINE CONTENT
• SEDIMENTATION TEST
• MARKET SURVEY
• PRESENT MANUFACTURERS/SUPPLIERS OF NICOTINE SULPHATE
• CHEMICAL COMPOSITION
• CHEMISTRY OF NICOTINE
• RAW MATERIALS
• MANUFACTURING PROCESS
• PROCESS FLOW SHEET FOR NICOTINE SULPHATE FROM
TOBACCO WASTE
• PLANT LAYOUT
• SUPPLIERS OF RAW MATERIALS
• SUPPLIERS OF PLANT & MACHINERY
APPENDIX –A
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
| Plant Capacity | 35000.00 Kg./annum |
|---|---|
| Land and Building | (Area 5000 Sq.Mtr) Rs 5.43 Cr |
| Plant & Machinery | Rs 1.08 Cr |
| Working Capital for 2 Months | Rs. 1.37 Cr |
| Total Capital Investment | Rs. 8.18 Cr |
| Rate of Return | 22% |
| Break Even Point | 56% |
