OIL RE-REFINING UNIT

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  Now-a-days  engine  oil  has  become  an  important  factor   for automobile  and  other  purposes  and since  the  prices  of  all petroleum  products  have  gone  up.   It has become extremely necessary to refine used engine oil which could be  reused  as original.    Keeping  this  view  Defense  Research  (Materials), Kanpur  has  developed  a very  simple  process  which  envisages utilization  of sulphuric acid, activated clay and filter aid  as the raw materials and the suggested reclaimed economical unit for this industry is 200 tons per annum, and estimated capital outlay is Rs.1.5 lacs.

Engine oil becomes contaminated with foreign material in service.  In  circulating systems, where a substantial quantity of  oil  is involved, it is desirable to maintain it as clean as possible  to provide maximum working efficiency and to keep wear and damage of lubricated parts to a minimum.

Reconditioning of a used oil may be accomplished by a continuous by pass  or  batch  methods or combination  of  these.   In the continuous system the entire amount of the oil from main pressure line is continuously filtered.  In the by pass system a  fraction of the total is continuously filtered.

PRODUCT DESCRIPTION
USES AND SCOPE
PURIFICATION AND RECLAMATION OF OIL
PROPERTIES OF USED AND REGENERATED ENGINE OIL
B. I. S. SPECIFICATION
B. I. S. SPECIFICATION FOR AUTOMOTIVE INTERNAL
COMBUSTION-ENGINE LUBRICATING OILS
METHOD OF TEST FOR STABLE POUR POINT (CLAUSE 5.1
AND TABLE 1)
ADDITIVES FOR LUBRICANTS
CHARACTERISTICS OF LUBRICATING OILS
DESIRABLE CHARACTERSTICS IN LUBRICANTS
MARKET SURVEY
OVERVIEW OF PETROLEUM OIL AND LUBRICANTS
CHEMISTRY & COMPOSITION OF CRUDE PETROLEUM
USED OIL AND ITS COMPOSITION
METHOD AND STEP INVOLVED IN    RE-REFINING OF USED OIL
MANUFACTURING PROCESS
PROCESS FLOWSHEET FOR RECLAIMATION OF USED ENGINE OIL
PROCESS DEVELOPED AT R.R.L. JORHAT
EXISTING PROCESSES FOR REGENERATION OF USED ENGINE OILS PROCESSES
THE NEW PROCESS HAS FIVE BASIS STEPS
RE-REFINING OF USED LUBRICATING OIL BY SOLVENT
EXTRACTION AND VACUUM DISTILLATION FOLLOWED BY
HYDROTREATING
RE-REFINING OF USED LUBE OILS BY SOLVENT/
CLAYPERCOLATION PROCESSES
PRODUCTION ECONOMICS
PLANT LOCATION    79
PROCESS FOR FUTURE EXPANSION & DIVERSIFICATION
PLANT LAYOUT DIAGRAM
STAFF & LABOUR REQUIREMENTS
ORGANISATION CHART
LAY OUT OF THE PLANT  ACCORDING TO LAND AND
BUILDING CALCULATION
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERIES
COMPLETE PLANT SUPPLIERS
MANUFACTURERS/SUPPLIERS OF PLANT AND MACHINERIES

APPENDIX – A :

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

Category: Tag:

Additional information

Plant Capacity

28.00 MT/day

Land & Building

Existing

Plant and Machineries

Rs 1.50 Cr

Working Capital for 1 Month

Rs.3.99 Cr

Total Capital Investment

Rs 5.60 Cr

Rate of Return

54%

Break Even Point

36%