OLEORESIN AND SPICE OIL

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Oleoresins are flavoured compounds obtained by the solvent extraction of the ground spices. They have aroma and posses and attributes which contribute to the taste like pungency. All spices contain essential oils in various proportions which can be extracted by steam distillation. Oleoresins are preferred because of their microbiological advantages and uniformly in flavour and pungency, easy to store and transport. They have several applications like preparations of beverages, soup powders, curry powders, confectioneries, noodles, canned meats, sauces.

Compliance under PFA Act is mandatory. ISI has specified quality standards vide IS 5832 & 7826 of 1975. Oleoresins have large domestic as well as export markets. They are consumed by broad spectrum of manufacturer like beverages, soup powders, curry powders, confectioneries, noodles, canned meats, sauces, poultry products and so on. Most of the end use industries are growing steadily and bound to increase with increase preference of quality products. The use of spice is rapidly replaced with oleoresins and exports of these products instead of raw spices results in considerable value addition.

Types:

Ajowan seed oleoresin, black pepper oleoresin, capsicum (chilli) oleoresin, cardamom oleoresin, cassia bark oleoresin, celery seedoleoresin, cinnamon bark oleoresin, clove bud oleoresin, coriander seedoleoresin, cumin seed oleoresin, curcumin powder, date extract, fennel seed oleoresin, galangal oleoresin, ginger oleoresin, juniper berry oleoresin, mace oleoresin, nutmeg oleoresin, olibanum resinold parsleyseed oleoresin, turmeric oleoresin, white pepper oleoresin, zingiber oleoresin, paprica oleoresin.

Oleoresins are the concentrated form of spices and herbs. Oleoresins can be produced from various plant sources and from different plant parts. The main plant parts:

• Fruits
• Seeds
• Rhizomes and roots

Examples of major oleoresins:

• Paprika (fruit)
• Turmeric (rhizome)
• Black pepper (seeds)
• Ginger (rhizome)

Oleoresins are used in the flavour and food industry, especially for meat preparations, marinades and gourmet food as well as for convenience products. They provide the flavour of spices and herbs to foods and, in the case of paprika oleoresin and turmeric oleoresin, they also provide colour.

In contrast to essential oils, oleoresins contain many more non-volatiles. This fact makes them more interesting for the flavour and food industry. Non-volatiles are substances that do not vaporise easily. They are not lost when exposed to open air. In fact, oleoresins combine the volatiles and non-volatiles of plants to yield a more complete flavour profile. For example, pepper oleoresin contains the non-volatile piperine, whereas the essential oil of pepper does not. Piperine is the spicy hot part of pepper.

Another difference between oleoresins and essential oils is that oleoresins dissolve in fats, oils and lipids, whereas essential oils do not. This property of oleoresins is called lipophilicity and provides manufacturers with different options for food formulation compared to essential oils.

With the exception of paprika and turmeric oleoresins, the extraction of oleoresins starts with the extraction of the volatile part of the plant (the essential oil) by a distillation process. The remaining raw material is then exposed to a solvent suitable to extract the non-volatiles. After this process, the solvent is removed from the extract. This procedure is repeated various times until all non-volatiles are removed from the plant material.

Finally, the non-volatile part (resin) and the volatile part (oil) are blended and homogenised (mixed to get the same composition in all parts of the blend) to make a smooth oleoresin and to get the whole flavour (including spiciness) plus colour.

The solvents used in the extraction process are mainly ethyl acetate, alcohols, acetone or hexane, depending on the oleoresin to be extracted. The appropriate solvent, pressure, temperature and duration of the extraction mainly depend on the raw material that contains the oleoresin. In recent years, the “supercritical fluid extraction” (CO2 extraction) has become another frequently used extraction method. This method is expensive, but it may increase the extraction rate and results in an oleoresin with different properties.

Within Europe, oleoresins are classified according to the Harmonised System (HS). This coding system is used in international trade. The HS code for oleoresins is:

• 3301.9030 – Oleoresins

Essential Oils

Products derived from plants in which the odoriferous characteristics are concentrated. Essential oils are also known as “Volatile” and “etheral” oils, in contradistinction to the fixed or glyceride vegetable and animal oils and the mineral oils. Essential oils have been obtained from about eighty-seven plant families, and at times different essential oils can be secured from different parts of the same plant. For instance, the flowers of the orange tree yield oil of neroli, or oil of orange flowers; the rind yields orange oil, and another essential oil is obtained from the leaves.

Classification

The essential oil can be classified in several ways. According to use, essential oils are divided into three broad classes: (1) those used for perfumery, soap, and cosmetics; (2) those used for flavouring foods and beverages; and (3) those used for therapeutic purposes. According to preparation there are five principal groups of essential oils namely, oils obtained (1) by expression, (2) by distillation, (3) by solvent extraction, (4) by counter current extraction, and (5) by enfleurage. According to sources, essential oils are classified by the eighty-seven plant families mentioned above and also by the various parts of the plant which are utilized (e.g. Fruits, seeds, bud and flowers leave and stem roots, bark, or wood). Classification according to geographical origin is also common since superior types of essential oils are produced in specific geographical areas that have favourable soil and climatic conditions.

Properties

Essential oils are generally colorless to slightly yellowish when freshly distilled but when foreign matter is present, the color may range from red to blue. On standing the oils generally become darker in color. The odor of essential oils is similar to that of the portion of the plant from which they are derived; but since these odorous characteristics are much more concentrated in the essential oil, the odor is often disagreeable. The terpenes they contain are fairly readily oxidized, resulting in a turpentine odor. The specific gravity of these materials varies from 0.84 to 1.18. They are volatile at room temperature and evaporate completely when heated. Most essential oils are only slightly soluble in water; they are more soluble in sugar solutions.

The principal terpeneless oils and sesquiterpeneless oils are bergamot, grapefruit, lavender, lemon, lime mandarin, orange, orrisroot, peppermint, petitgrain, and spearmint.

Composition

The essential oils are mixtures, generally consisting of a major hydrocarbon portion and of many minor oxygen, nitrogen and sulphur-bearing components. The hydrocarbons are usually terpenes (i.e, polymers or derivatives of the parent substance) isoprene, 3-methyl-1, 3-butadiene, C5H8, sesquiterpenes and polyterpenes. The terpenes, C10H16, may be acryclic, like mycene and ocimene; monocyclic, like limonene, phellandrene, and terpinene; or bicyclic, like bisabolene; bicyclic, like cadinene; or tricylic.

In some essential oils the hydrocarbon content is very high. thus in lemon, orange, and other citrus-peel oils, about 95 per cent of the essential oil consists of terpenes; and over 85 to 90 per cent of calamus, ginger, juniper, and rosemary oils consists of terpene and sesquiterpene hydrocarbons. On the other hand, some oils have a low terpene hydrocarbon content; for instance, from 70 to 90 per cent of oils of cinnamon or cassia is cinnamaldehyde, and some 70 per cent of oil of cloves is eugenol.

Spices which are basically plant products, have a definite role to play in enhancing the taste flavour, relish or piquancy of any food, most of the spices are pagrant, aromatic and pangent. They comprise seeds, bartes, rhizome, leaves fruits and other parts of plants, which belong to varigated species and genera since time immorial, India in renamed to be the wave of spices. Most important spices like black pepper (king of spices) cardamom (queen of spices) cardamom (queen of spices), ginger, chilies and turmeric, which are produced in India import it great reputation and these constitute. The major group of spices. In the list of spices, clave, nutmeg, cinnamon and cassia are known as tree spices, However, spices like fennel, fenugreek, garlic, onion, coriander, cumin, vanilla, saffron; etc.

Category: Tag:

Description

INTRODUCTION
TYPES:
EXAMPLES OF MAJOR OLEORESINS:
ESSENTIAL OILS
CLASSIFICATION
PROPERTIES
COMPOSITION
ESSENTIAL OIL PLANT & HERBS
REQUIREMENT OF OLEORESIN MUST COMPLY WITH TO BE ALLOWEIN EUROPEAN MARKET
MARKET POSITION OF OLEORESIN
MAJOR PLAYERS
MARKET POSITION AND DEMAND OF OLEORESIN IN EUROPE
IN THE FOOD SECTOR, THE MOST POPULAR OLEORESINS INCLUDE:
USES AND APPLICATION OF OLEORESIN
USAGES OF OLEORESINS
PROCESSED MEATS
FISH AND VEGETABLES
SOUPS, SAUCES, CHUTENYS AND DRESSINGS
CHEESES AND DAIRY PRODUCTS
BAKED GOODS
CONFECTIONERY
SNACKS
BEVERAGES
COSMETICS
PERFUMES
HYGIENE PRODUCTS
AEROSOLS
PHARMACEUTICALS
SPICE OLEORESIN
SOME COMMON USES:
GLOBAL MARKET POSITION OF ESSENTIAL OIL
INDIAN MARKET SHARE OF ESSENTIAL OIL
PRESENT MANUFACTURERS/SUPPLIERS/EXPORTERS OF ESSENTIAL OILS AND OLEORESINS
TYPES OF TURMERIC
DRIED RHIZOME
TURMERIC POWDER
CHEMICAL COMPOSITION OF TURMERIC
BIOLOGICAL ACTIVITY OF TURMERIC AND ITS COMPOUNDS
USES AND APPLICATION OF GARLIC OIL
GARLIC OIL:
GARLIC OIL FINDS ITS USES IN THE FOLLOWING AREAS:-
BENEFICIAL EFFECT OF GINGER OIL
PICTURE OF FRESH GINGER ROOTS
PROPERTIES OF GINGER OIL
THERAPEUTIC PROPERTIES
BENEFITS OF CO2 EXTRACTION
STEPS IN OLEORESIN EXTRACTION
THE MAIN STEPS INVOLVED IN THE OLEORESIN PROCESS ARE:
SPICE YIELD OF OLEORESIN (%) PRINCIPAL CONSTITUENT IN OLEORESIN
SCFE IN EXTRACTION ESSENTIAL OIL AND OLEORESIN
METHOD OF EXTRACTION OLEORESIN USING CHILLI
METHODS OF OLEORESIN EXTRACTION
SOLVENT EXTRACTION PROCESS
SUPERCRITICAL FLUID EXTRACTION PROCESS
STEAM DISTILLATION PROCESS
METHOD OF EXTRACTION ESSENTIAL OIL
ADVANTAGE OF SCF CO2 METHOD
B.I.S. SPECIFICATION
THE FOLLOWING SPECIFICATIONS ARE AVAILABLE.
CARBONDIOXIDE /CO2 EXTRACTION METHOD
SOLVENTS OF SUPERCRITICAL FLUID EXTRACTION
DETAILS OF SUPERCRITICL FLUID EXTRACTION
FIGURE SCHEMATIC DIAGRAM OF SFE APPARATUS
PUMPS
PRESSURE VESSELS
PRESSURE MAINTENANCE
COLLECTION
HEATING AND COOLING
PERCENT EXTRACTION USING SUPERCRITICAL FLUID EXTRACTION
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS FOR EXTRACTION OF ESSENTIAL OILS FROM FLOWERS, HERBS, SPICES BY SUPER CRITICAL FLUID (CARBON DIOXIDE)
A. EXTRACTION OF ESSENTIAL OIL FROM FLOWERS:-
FROM FLOWERS:-
B. FROM HERBS:-
1. CLEANING:-
2. WASHING:-
3. DRYING:-
4. DISINTEGRATION INTO SMALL CHIP:-
C. FROM SPICES:-
1. CLEANING:-
2. DRYING:-
3. CUTTING INTO PIECES:-
SUPPLIERS OF PLANT AND MACHINERIES
COMPLETE PLANT AND MACHINERIES SUPPLIERS
OTHER EQUIPMENT SUPPLIERS
SUPPLIERS OF ROTARY WASHER
SUPPLIERS OF PULVERIZERS
SUPPLIERS OF STRAINERS
SUPPLIERS OF STORAGE VESSEL
SUPPLIERS OF WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF D.G. SETS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF GLASS BOTTLES
SUPPLIERS OF PLANT AND MACHINERIES (GLOBAL)

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Additional information

Plant Capacity

100.00 Kg/Day

Land & Building

(6000 sq.mt.)

Plant & Machinery

US$ 930000

Rate of Return

38%

Break Even Point

48%