PAN MASALA (RAJNIGANDHA TYPE) WITH FORMULATIONS

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Pan masala tobacco is the refined tobacco with catechu, chuna, flavouring  agents and perfumery compounds  etc.  It refreshens the mouth and gives the feeling of cold in throat when taken in small amount. Pan Masala tobacco is chewed either with pan or directly without any other thing. Zarda of various grades, specified by different numbers, constitutes different proportions of zarda in tobacco. The higher the grade number of zarda panmasala, the higher it will contain zarda content. Zarda if taken in high dose is injurious to health and gives the feeling of laziness and unconsciousness. Kimam is the sweetened masala, usually taken by peoples who are not in regular routine of chewing tobacco. It is generally a mouth freshener and believed to increase appetite by improving digestion system.

The custom of chewing breath fresheners after meals has a very long history, particularly in India. Pan Masala is a balanced mixture of areca nuts (also known as supari), catechu, cardamom, lime, flavouring agents and some natural perfuming materials. It is widely used to remove the bad odour of the mouth by providing a fresh breath and comes in attractive user-friendly packets and containers. Despite its growing demand in rural areas, pan masala is gaining prominence in urban areas of India. Factors like its immense popularity, constantly increasing disposable incomes, convenient packaging, aggressive advertising campaigns by manufacturers and the large-scale switching of consumers from tobacco products to pan masala are currently encouraging the growth of pan masala market. According to IMARC group, the Pan Masala market has reached values worth around INR 31,000 Crores in 2015 growing at a CAGR of 17% during 2008-2015.

Among the various types of pan masala available in the Indian market, pan masala containing tobacco represents the dominating type accounting for more than 50% of the entire market. Pan Masala containing tobacco is followed by plain pan masala and flavoured pan masala. The Indian exports of pan masala are dominated by UAE accounting for around one-third of the total export values. UAE is followed by USA, Singapore, Afghanistan, South Africa, Saudi Arabia and Malaysia. The report has also analysed some of the key players operating in the market. Rajnigandha represents the largest manufacturer of pan masala followed by RMD, Pan Vilas and Pan Parag.

INTRODUCTION
USES & APPLICATION
OVERVIW OF PAN MASALA INDUSTRY
NO JUMPING THE GUN
TASTE OF ITS OWN
IN FIVE YEARS, THE COMPANY HAS MANAGED TO CREATE
A 200 CRORE-PLUS BRAND
INVEST AND INVEST MORE
EXPORT DATA OF PAN MASALA
INDIAN EXPORT DATA OF RAJNIGANDHA PAN MASALA
MARKET POSITION WITH DEMAND
INSTALLED CAPACITY, PRODUCTION AND CAPACITY UTILIZATION
OF PAN MASALA
APPARENT CONSUMPTION OF PAN MASALA
ESTIMATED DEMAND
DEMAND & SUPPLY GAP
PRESENT MANUFACTURERS/EXPORTERS OF PAN MASALA
FORMULATION OF PAN MASALA (RAJNIGANDHA TYPE)
OTHER FORMULATIONS OF PAN MASALA
FORMULATION OF PAN MASALA
FORMULATION OF PAN MASALA (MEETHA)
PAN MASALA FORMULATIONS
PERFUME FOR PAN MASALA (SWEET)
FORMULATION OF PERFUMES:
INGREDIENTS OF PERFUMES ARE MENTIONED HERE UNDER:
MANUFACTURING PROCESS OF PAN MASALA (RAJNIGANDHA TYPE)
PROCESS FLOW DIAGRAM FOR MANUFACTURING
OF PAN MASALA (RAJNIGANDHA TYPE)
POUCH FILLING
THE INFORMATION SUBSCRIBED ON THE PACKING IS AS BELOW:-
ATTAR AND PERFUMES
PROCESS OF MANUFACTURE
PREPARATION OF INGREDIENTS
1.  KUTCH:
2.  LIME:
3.  BETAL NUTS:
4.  CARDAMOM:
TURN-KEY PROJECT CONSULTANT/TECHNOLOGY SUPPLIER:
SUPPLIERS OF RAW MATERIALS
MENTHOL
FLAVOURS/COLOURS/PRESERVATIVES/ESSENCE & EMULSIONS
FOOD COLOURS
MANUFACTURER OF SUGAR
MANUFACTURERS OF SMALL TIN CONTAINERS
SUPPLIERS OF PLANT & MACHINERY
MIXER FOR PAN MASALA
PAN DRYER
TESTING EQUIPMENT
PULVERIZER
WEIGHING BALANCE
POUCH PACKING MACHINE
PAN MASALA MACHINE
SUPARI MACHINE
COMPLETE FOOD PACKAGING MACHINERY
SIEVE SUPPLIERS
FOOD MIXER
DRYER
FILTERS

APPENDIX – A:

1.      COST OF PLANT ECONOMICS
2.      LAND & BUILDING
3.      PLANT AND MACHINERY
4.      FIXED CAPITAL INVESTMENT
5.      RAW MATERIAL
6.      SALARY AND WAGES
7.      UTILITIES AND OVERHEADS
8.      TOTAL WORKING CAPITAL
9.      COST OF PRODUCTION
10.      PROFITABILITY ANALYSIS
11.      BREAK EVEN POINT
12.      RESOURCES OF FINANCE
13.      INTEREST CHART
14.      DEPRECIATION CHART
15.      CASH FLOW STATEMENT
16.      PROJECTED BALANCE SHEET

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Additional information

Plant Capacity

100000.00 Pouches/day

Land and Building

(6000 Sq.ft)

Plant & Machinery

Rs. 75.00 Lacs

Rate of Return

26%

Break Even Point

48%

profit on sales per year

Rs. 1.79 Cr